Cornelius 322 Voltage Selector Switch, Sensor Thermistor Diagnosis, Thermostatic Expansion Valves

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VOLTAGE SELECTOR SWITCH

1.Selector bar in center position, switch is open. Product is inoperative.

2.Selector bar in down position, selection is for 115 VAC.

3.Selector bar in up position, selection is for 230 VAC.

SENSOR [THERMISTOR] DIAGNOSIS

Sensors

Condenser or suction line -- Turn Cuber power switch OFF. Disconnect sensor plug from board. Use digital multimeter set for D.C. Voltage. Turn power switch ON. Connect leads of meter across the two pins of the sen- sor being checked. Meter should read 2.5 VDC¦ 0.2 output voltage from the board. If voltage is not correct, re- place the circuit board.

Should the cuber operation indicate there may be a fault in the sensor [thermistor] or the control board circuit proceed as follows.

1.Using a good multimeter, check the control board sensor output voltage.

2.If voltage checks are correct do the following:

A.Disconnect the suction line sensor (brown lead) from the control board.

B.Install the special test cord* to the control board and reinstall the sensor to the test cord terminals.

C.Connect the multimeter (set on VDC - milli-volts) to the test cord leads.

D.Operate the cuber in the freeze cycle.

3.As the suction line temperature decreases the milli-volt reading will increase.

4.Sensor Shorted -- milli-volt reading will cease to increase and will remain steady indicating a shorted sen- sor.

5.Sensor Open -- The voltage reading will indicate the control board output voltage of 2.5 VDC.

6.Should either “4”or “5”happen during this test, the sensor will require replacement.

*Special test cord, part # 164984009, may be ordered through the Service Department.

7.Condenser Sensor (white leads) -- self-contained air-cooled only -- water cooled and remote systems use a resistor plug on the control board.

Complete the sensor and multimeter connections as described in 2- B, C, D

8.Shorted sensor -- a steady low milli-volt reading will be recorded. The reading will not change.

9.Open sensor -- the multimeter will record control board output voltage of 2.5 VDC.

10.Should sensor (thermistor) pass the voltage test proceed to the control board diagnosis for LED sequence (see page 18).

NOTE: The sensor controls the condenser fan cycling from 88/100 degree Fahrenheit. Thus any de- fects in the condenser circuit will effect the fan cycling rate.

THERMOSTATIC EXPANSION VALVES

The following suggestions for diagnosis of automatic Thermostatic Expansion Valve (TXV) are given with the understanding that the following have been checked and are correct and/or have been corrected prior to pro- ceeding.

166240008

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Contents Series ICE Cube Machine Table of Contents Table of Contents cont’d CO2 Carbon Dioxide Warning Recognize Safety InformationUnderstand Signal Words Follow Safety InstructionsThis page Left Blank Intentionally Plumbing Connections SpecificationsUnpacking ElectricalUnit SET-UP LevelingUnit Location For water cooled units Make Electrical Power Supply ConnectionMake Plumbing Connections Water Level Reservoir Drain Connection Installation InstructionsDrain Starting the Unit Adjustment Procedure For Harvest Bin Switches Installation Instructions for Mounting on Drink DispensersCheckout Procedure For Harvest Bin Switches Sanitizing and Cleaning Procedure Winter Storage Cleaning the AIR Cooled Condenser CoilWater Treatment Average Operating Characteristics AIR Cooled Condenser 17/95 Dump Cycle ICE Production Check Adjusting Bridge ThicknessTotal ICE Capacity LED Indicators Pre-Chill Mode Status IndicatorCircuit Board Diagnosis Voltage Checks Reset OperationTest Plug SensorsSensors Voltage Selector SwitchSensor Thermistor Diagnosis Thermostatic Expansion ValvesWater Regulating Valve Starving TXV Product SymptomsFlooding TXV Product Symptoms Moisture Contamination Service Stem ValvesRelay Compressor & Starting Component CHECK-OUT ProcedureCompressor Contactor Compressor CapacitorsLeak Detection System Evacuation & RechargingSELF-CONTAINED Products Refrigerant Definitions Ashrae Condenser FAN Cycling Control High Pressure Safety SwitchIMI Cornelius INC IMI Cornelius INC

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