Multiquip manual MVH-200DA Enginetroubleshooting

Page 25

MVH-200DA — ENGINETROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

TABLE 8. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Speed control lever is in "STOP" position?

Set speed control lever to "START" position.

 

 

 

 

No fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

Engine will not start or start is

Faulty fuel supply line?

Replace or repair fuel line.

 

 

delayed, although engine can

Compression too low?

Check piston, cylinder and valves. Adjust or

be turned over.

repair per engine repair manual.

 

 

 

 

 

Fuel injector not working correctly?

Repair or replace injector in accordance with

 

engine repair manual.

 

 

 

 

 

 

Oil pressure too low?

Check engine oil pressure.

 

 

 

 

Low starting temperature limit exceeded

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

 

Check whether clear (not turbid) fuel emerges

 

 

from the fuel line (detach from injection

 

Fuel separates has inadequate resistance to

pump). If the fuel is turbid or separated, warm

At low temperatures engine will

low temperatures?

up the engine or drain the complete fuel

 

supply system. Refuel with winter grade diesel

not start.

 

 

fuel.

 

 

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of oil

 

for winter environment.

 

 

 

 

 

 

Throttle lever in STOP position?

Reposition throttle lever to RUN position.

Engine fires but stops soon as

 

 

Fuel filter blocked?

Replace fuel filter.

starter is switched off.

 

 

 

Fuel supply blocked?

Check the entire fuel system.

 

 

 

Engine stops by itself during

Fuel tank empty?

Add fuel.

 

 

normal operation.

Fuel filter blocked?

Replace fuel filter.

 

 

 

 

 

Fuel tank empty?

Fill with No.2 diesel fuel.

 

 

 

 

Fuel filter clogged?

Replace fuel filter.

 

 

 

Low engine power, output and

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

Engine oil level too full?

Correct engine oil level?

 

 

 

Low engine power output and

Air filter blocked?

Clean or replace air filter.

 

 

Incorrect valve clearances?

Adjust valves per engine specification.

low speed, black exhaust

smoke.

 

 

Malfunction at injector?

See engine manual.

 

 

 

 

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 25

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Contents Model MVH-200DA Page Heres HOW to GET Help Table of Contents Wilmington Ave Carson, CA Parts Ordering ProceduresYanmar MVH-200DA SpecificationsMVH-200DA Dimensions You can be Injured if you do not follow these directions Always wear approved respiratory protection when requiredMVH-200DA Safety Message Alert Symbols Alcohol MVH-200DA Rules for Safe OperationLoading and Unloading Crane Maintenance SafetyNever lift the machine while the engine is running EmergenciesMVH-200DA Operation and Safety Decals Vibratory Plates Plate CompactorReversibleVibratory Plates Frequency/SpeedGrip to maneuver the compactor Thus causing serious injury and bodily harmCompactor not to move neutral Information and related topicsMVH-200DA Engine Components Cannister to gain access to filter elementFuel Muffler Used to reduce noise and emissionsBefore Starting MVH-200DA PRE-INSPECTIONEngine Oil Check Fuel CheckStarting the Engine Yanmar engine Shut-Down ProcedureMVH-200DA Operation Emergency Shutdown ProcedureTraveling To Turn The CompactorLifting Stowing the HandleTransporting Inspection and Maintenance ServiceTables MVH-200DA MaintenanceDaily Service Air Filter Engine Oil ReplacementChecking the V-belt Checking and Replacing the V-Belt and ClutchReplacing theV-belt Checking the ClutchReplacing Hydraulic Oil Hydraulic Oil MaintenanceRefueling Checking The FuelMVH-200DA Enginetroubleshooting MVH-200DA Plate Compactortroubleshooting Page Explanation of Code in Remarks Column How to read the marks and remarks used in this parts bookItems Found In the Remarks Column Latest part availableSuggested Spare Parts Body Assy MVH-200DA Decal PlacementMVH-200DA Decals Placement MVH-200DA Body Assy Base Vibrating PlateShock Absorber NUT M12Vibration Assy MVH-200DA -VIBRATION AssyRoller Bearing NJ210MC4 Vibrating CaseRotary SHAFT, Driven Piston RODVibration ASSY. MVH-200DA -VIBRATION ASSY.Stop Ring S-50 GEAR, DriveBearing Cover Eccentric RotorControl A-TYPE Assy MVH-200DA Control A-TYPE AssyHandle Handle BracketNUT M16 SpindlePump A-TYPE Assy MVH-200DA Pump A-TYPE AssySpool BodyShaft PinionThrottle A-TYPE Assy MVH-200DA Throttle Lever A-TYPE AssyWire Stopper AY 3D BootWASHER, Lock 8MM Grommet MG-22DCylinder Block Assy Yanmar L70EE-DVMK- Cylinder Block AssyBolt M10X 12 Plated COVER, StarterSTUD, CYL. Head NUTCylinder Head & Bonnet Assy Yanmar L70EE-DVMK- Cylinder Head & Bonnet AssyCylinder Head SCREW, Valve AdjustVALVE, Suction VALVE, ExhaustAIR Cleaner & Muffler Assy Yanmar L70EE-DVMK- AIR Cleaner & Muffler AssyLABEL, AIR Cleaner GASKET, AIR CleanerCASE, AIR Cleaner Cover ComplYanmar L70EE-DVMK- CRANKSHAFT, Piston & Camshaft Assy Camshaft D Assy CRANKSHAFT, Piston & Camshaft AssyTappet TAPPET, F.OLUB. OIL Pump & Governor Assy See Cylinder Block ASSY., Item Yanmar L70EE-DVMK- LUB. OIL Pump & GOV. AssyLUB.OIL Pump & Governor Assy BOLT, AdjustingPump ASSY, LUB. OIL COVER, LUB. OIL PumpCooling & Starting Device Assy Yanmar L70EE-DVMK- Cooling & Starting Device AssyRubber Seal CoverCollar GrommetFuel Injection Pump Assy Yanmar L70EE-DVMK- Fuel Injection Pump AssyValve ASSY, Delivery BODY, F.I. PumpSPRING, DELIV. Valve HOLDER, F.I.P. DeliveryFuel Tank & Fuel Line Assy Yanmar L70EE-DVMK- Fueltank & Fuel Line AssyFILTER, Fuel ValvePIPE, Gauge DAMPER, Fuel TankTOOL, Label & Gasket SET Assy Yanmar L70EE-DVMK-TOOL, Label & Gasket SET AssyLABEL, AIR Cooled LABEL, HOW to StartLABEL, Yanmar LABEL, CautionTerms and Conditions of Sale Parts Page Your Local Dealer is