Multiquip manual MVH-200DA Plate Compactortroubleshooting

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MVH-200DA — PLATE COMPACTORTROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

TABLE 9. PLATE COMPACTOR TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSE

SOLUTION

 

 

 

 

Engine speed too low?

Set engine speed to correct RPM.

 

 

 

 

Clutch slips?

Check or replace clutch.

Travel speed too low, and vibration is

 

 

V-belt slips?

Adjust or replace V-belt.

weak.

 

 

Excessive oil in vibrator?

Drain excess oil and fill to proper level.

 

 

 

 

 

Malfunction in vibrator housing?

Check eccentric, gears and counter

 

weights.

 

 

 

 

 

 

Directional components defective?

Check all directional components

 

 

 

 

Reversing lever adjustment?

Adjust or repair reversing lever.

 

 

 

 

Hydraulic oil hose broken?

Repair or replace hydraulic oil hose.

Travels forward or reverse, but

 

 

Aeration in hydraulic oil for reversing system?

Bleed hydraulic oil system.

impossible to switch direction.

 

 

 

 

 

 

Check valve in hand pump clogged with dust?

Clean or replace hand pump check

 

valve.

 

 

 

 

 

 

Piston or bearing in cylinder (vibrator assy.) is

If worn, replace cylinder piston or

 

defective?

bearing.

 

 

 

 

V-belt slips?

Replace V-belt.

 

 

 

 

Clutch slips?

Check clutch springs and shoes.

Does not travel either forward or

 

 

 

Check vibrator housing (eccentric,

reverse.

Vibrator locked?

gears and counterweights)

 

 

 

 

 

 

Piston or bearing in cylinder defective?

If worn, replace cylinder piston or

 

bearing.

 

 

 

 

 

 

Air in hydraulic line?

Bleed hrdraulic oil system.

Travel lever operating resistance great.

 

 

Piston or bearing in cylinder defective?

If worn, replace cylinder piston or

 

 

bearing.

 

 

 

 

 

PAGE 26 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

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Contents Model MVH-200DA Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Wilmington Ave Carson, CAMVH-200DA Specifications YanmarMVH-200DA Dimensions Always wear approved respiratory protection when required You can be Injured if you do not follow these directionsMVH-200DA Safety Message Alert Symbols MVH-200DA Rules for Safe Operation AlcoholNever lift the machine while the engine is running Maintenance SafetyLoading and Unloading Crane EmergenciesMVH-200DA Operation and Safety Decals ReversibleVibratory Plates Plate CompactorVibratory Plates Frequency/SpeedCompactor not to move neutral Thus causing serious injury and bodily harmGrip to maneuver the compactor Information and related topicsFuel Cannister to gain access to filter elementMVH-200DA Engine Components Muffler Used to reduce noise and emissionsEngine Oil Check MVH-200DA PRE-INSPECTIONBefore Starting Fuel CheckShut-Down Procedure Starting the Engine Yanmar engineTraveling Emergency Shutdown ProcedureMVH-200DA Operation To Turn The CompactorTransporting Stowing the HandleLifting Daily Service MVH-200DA MaintenanceInspection and Maintenance ServiceTables Engine Oil Replacement Air FilterReplacing theV-belt Checking and Replacing the V-Belt and ClutchChecking the V-belt Checking the ClutchHydraulic Oil Maintenance Replacing Hydraulic OilChecking The Fuel RefuelingMVH-200DA Enginetroubleshooting MVH-200DA Plate Compactortroubleshooting Page Items Found In the Remarks Column How to read the marks and remarks used in this parts bookExplanation of Code in Remarks Column Latest part availableSuggested Spare Parts MVH-200DA Decal Placement Body AssyMVH-200DA Decals Placement MVH-200DA Body Assy Shock Absorber Vibrating PlateBase NUT M12MVH-200DA -VIBRATION Assy Vibration AssyRotary SHAFT, Driven Vibrating CaseRoller Bearing NJ210MC4 Piston RODMVH-200DA -VIBRATION ASSY. Vibration ASSY.Bearing Cover GEAR, DriveStop Ring S-50 Eccentric RotorMVH-200DA Control A-TYPE Assy Control A-TYPE AssyNUT M16 Handle BracketHandle SpindleMVH-200DA Pump A-TYPE Assy Pump A-TYPE AssyShaft BodySpool PinionMVH-200DA Throttle Lever A-TYPE Assy Throttle A-TYPE AssyWASHER, Lock 8MM BootWire Stopper AY 3D Grommet MG-22DYanmar L70EE-DVMK- Cylinder Block Assy Cylinder Block AssySTUD, CYL. Head COVER, StarterBolt M10X 12 Plated NUTYanmar L70EE-DVMK- Cylinder Head & Bonnet Assy Cylinder Head & Bonnet AssyVALVE, Suction SCREW, Valve AdjustCylinder Head VALVE, ExhaustYanmar L70EE-DVMK- AIR Cleaner & Muffler Assy AIR Cleaner & Muffler AssyCASE, AIR Cleaner GASKET, AIR CleanerLABEL, AIR Cleaner Cover ComplYanmar L70EE-DVMK- CRANKSHAFT, Piston & Camshaft Assy Tappet CRANKSHAFT, Piston & Camshaft AssyCamshaft D Assy TAPPET, F.OYanmar L70EE-DVMK- LUB. OIL Pump & GOV. Assy LUB. OIL Pump & Governor Assy See Cylinder Block ASSY., ItemPump ASSY, LUB. OIL BOLT, AdjustingLUB.OIL Pump & Governor Assy COVER, LUB. OIL PumpYanmar L70EE-DVMK- Cooling & Starting Device Assy Cooling & Starting Device AssyCollar CoverRubber Seal GrommetYanmar L70EE-DVMK- Fuel Injection Pump Assy Fuel Injection Pump AssySPRING, DELIV. Valve BODY, F.I. PumpValve ASSY, Delivery HOLDER, F.I.P. DeliveryYanmar L70EE-DVMK- Fueltank & Fuel Line Assy Fuel Tank & Fuel Line AssyPIPE, Gauge ValveFILTER, Fuel DAMPER, Fuel TankYanmar L70EE-DVMK-TOOL, Label & Gasket SET Assy TOOL, Label & Gasket SET AssyLABEL, Yanmar LABEL, HOW to StartLABEL, AIR Cooled LABEL, CautionTerms and Conditions of Sale Parts Page Your Local Dealer is