Sharp R-930AW Test Procedures, Procedure Component Test Letter Magnetron Assembly Test

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R-930AK

R-930AW

 

TEST PROCEDURES

PROCEDURE

COMPONENT TEST

LETTER

 

AMAGNETRON ASSEMBLY TEST

HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE OBSERVED.

DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.

To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the magnetron filament leads should indicate less than 1 ohm.

To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the magnetron is grounded and must be replaced.

Power output of the magnetron can be measured by performing a water temperature rise test. This test should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type temperature tester. For accurate results, the following procedure must be followed carefully:

1.Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the water until the temperature stabilizes. Record the temperature of the water.

2.Place the cup of water in the oven. Operate oven at POWER HI(HIGH) selecting more than 60 seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand of a watch or the digital read-out countdown.

3.Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer or thermocouple through the water until the maximum temperature is recorded.

4.Subtract the cold water temperature from the hot water temperature. The normal result should be 22 to 43˚F(12.2 to 23.8˚C) rise in temperature. If the water temperatures are accurately measured and tested for the required time period the test results will indicate if the magnetron tube has low power output (low rise in water temperature) which would extend cooking time or high power output (high rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted to compensate for power output, the magnetron tube assembly should be replaced only if the water temperature rise test indicates a power output well beyond the normal limits. The test is only accurate if the power supply line voltage is 120 volts and the oven cavity is clean.

BPOWER TRANSFORMER TEST

DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.

Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be approximately 84.4 ohms; the resistance of the filament coil should be less than 1 ohm.

(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO MEASURE THE FILAMENT AND HIGH VOLTAGE.)

CHIGH VOLTAGE RECTIFIER TEST

DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.

Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across the terminals and observe, reverse the leads to the rectifier terminals and observe meter reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions, the rectifier is probably defective and should be replaced.

DHIGH VOLTAGE CAPACITOR TEST

DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.

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Contents Table of Contents Convection Microwave Oven930AK 930AW Before Servicing Requirements Microwave Measurement ProcedureLeakage test Sharp PLAZA, Mahwah Convection Microwave Oven930AK / R-930AW ForewordSpecification General InformationDescription Grounding InstructionsOven Diagram Touch Control PanelPower Level P-0 to P-90 Cooking OperationDescription of Operating Sequence OFF ConditionConvection Cooking Condition Automatic MIX Cooking ConditionSensor Cooking Condition Preheating ConditionFire Sensing Feature Microwave Mode Compu BROIL/ Compu ROAST/ Compu BakeCompu Defrost Cooking Cooking SequenceSchematic Diagram Figure O-1. Oven Schematic-OFF ConditionFigure O-4. Oven Schematic-Convection Cooking Condition Description and Function of Components Troubleshooting Guide Heating ElementConvection Cooking System Damper OPEN-CLOSE MechanismTest Procedure Problem Possible Cause Defective PartsTest Procedures Procedure Component Test Letter Magnetron Assembly TestPower Transformer Test High Voltage Rectifier TestProcedure Component Test Letter Secondary Interlock Switch TestMonitor Switch Temperature Fuse TestTest Procedures Component Test Letter Damper Switch TestChecking Temperature in the Convection Mode Thermal CUT-OUT TestTouch Control Panel Assembly Test Outer Case Switch TestKEY Unit Test Relay Test Weight 1ST Stage 2ND Stage 3RD Stage 4TH Stage Level TimeCompu Defrost Test Occurrence Cause or Correction AH Sensor TestChecking the initial sensor cooking condition Water load cooking testTest Procedures Letter Component Test Testing Method for AH Sensor AND/OR Control UnitChecking Control Unit R1,R2 22Ω ± R3 4.3kΩ ± 5% 1/4WTouch Control Panel Assembly ThermistorDescription of LSI LSIIZA797DRTOR Signal similar to P27 Segment data signalsSegment data signal Key strobe signalAbsolute Humidity Sensor Circuit Structure of Absolute Humidity SensorServicing Component Replacement and Adjustment Procedure Outer Case Switches ReplacementPower Transformer Removal Outer Case RemovalHigh Voltage Rectifier Assembly Removal Positive Lock Connector NO-CASE Type RemovalMagnetron Removal High Voltage Capacitor RemovalDamper Assembly Removal Turntable Motor RemovalOven Lamp and Lamp Socket Removal FAN Motor RemovalControl Panel Assembly and Control Unit Removal Control Unit and KEY UnitDoor Replacement and Adjustment After adjustment, check the followingDoor Adjustment After adjustment, make sure of the followingDoor Disassembly Figure C-5. Door Replacement and adjustmentFigure S-1. Pictorial Diagram Circuit Control PanelDIP Cabinet Parts Electrical PartsControl Panel Parts Oven Parts VSDTA123ES/-3Miscellaneous Door PartsScrews Nuts and Washers HOW to Order Replacement Parts Packing and AccessoriesModel Number DescriptionOven Control Panel Parts Door Parts Miscellaneous 930AK 930AW
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