Sharp R-530EK service manual KEY Unit Test

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R - 5 3 0 E K

R - 530EW

TEST PROCEDURES

PROCEDURE

LETTER

COMPONENT TEST

4)Reconnect the power supply cord after the outer case is installed.

5)Run the oven and check all functions.

The following symptoms indicate a defective key unit.

a)When touching the pads, a certain pad produces no signal at all.

b)When touching a number pad, two figures or more are displayed.

c)When touching the pads, sometimes a pad produces no signal. If the Key unit is defective.

1) Disconnect the power supply cord, and then remove outer case.

2) Open the door and block it open.

3) Discharge high voltage capacitor.

4) Replace the Key unit.

5) Reconnect all leads removed from components during testing.

6) Re-install the outer case (cabinet).

7) Reconnect the power supply cord after the outer case is installed.

8) Run the oven and check all functions.

2.Control Unit

The following symptoms indicate a defective control unit. Before replacing the control unit, perform the Key unit test (Procedure J) to determine if control unit is faulty.

2-1 In connection with pads.

a)When touching the pads, a certain group of pads do not produce a signal.

b)When touching the pads, no pads produce a signal.

2-2 In connection with indicators

a)At a certain digit, all or some segments do not light up.

b)At a certain digit, brightness is low.

c)Only one indicator does not light.

d)The corresponding segments of all digits do not light up; or they continue to light up.

e)Wrong figure appears.

f)A certain group of indicators do not light up.

g)The figure of all digits flicker.

2-3 Other possible problems caused by defective control unit.

a)Buzzer does not sound or continues to sound.

b)Clock does not operate properly.

c)Cooking is not possible.

When testing is completed,

1)Disconnect the power supply cord, and then remove outer case.

2)Open the door and block it open.

3)Discharge high voltage capacitor.

4)Reconnect all leads removed from components during testing.

5)Re-install the outer case (cabinet).

6)Reconnect the power supply cord after the outer case is installed.

7)Run the oven and check all functions.

JKEY UNIT TEST

1.Disconnect the power supply cord, and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are closed when the door is closed and open when the door is open. If the door sensing switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door sensing switch is closed (either close the door or short the door sensing switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is a faulty and must be replaced. If a specific pad does not respond,

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Contents Table of Contents Models R 5 3 0 E K R-530EWBefore Servicing When the testing is completed Dont Touch Before ServicingMicrowave Measurement Procedure RequirementsLeakage test 530EK/ R-530EW Sharp PLAZA, MahwahMicrowave Oven ForewordDescription SpecificationGeneral Information Grounding InstructionsOven Diagram Touch Control PanelOperation Description of Operating SequenceMicrowave Cooking SequenceFigure O-1. Oven Schematic-Off Condition Description and Function of Components Troubleshooting Guide CK = Check / RE = Replace Microwave Output Power Test ProceduresProcedure Letter Component Test Magnetron Assembly Test Power Transformer TestMagnetron Temperature Fuse Test Procedure Letter Component TestCavity Temperature Fuse Test High Voltage Rectifier TestMonitor Switch Test Secondary Interlock Switch TestDoor Sensing Switch Primary Interlock System TestTouch Control Panel Assembly Test Before testingBlown Monitor Fuse Test KEY Unit Test Relay Test Compu Defrost TestProcedure Component Test Letter Foil Pattern on the Printed Wiring Board TestChecking the initial sensor cooking condition Testing Method for AH Sensor AND/OR Control UnitAH Sensor Test Water load cooking testChecking Control Unit Sensor Dummy Resistor CircuitTouch Control Panel Assembly LSIIXA098DR Key strobe signal Pin No Signal DescriptionSignal synchronized with commercial power source frequency Signal coming from touch keyCommon data signal COM8 Power source voltage GND0VInternal clock oscillation frequency control input setting Common data signal COM7Absolute Humidity Sensor Circuit Common data signal COM9Common data signal COM10 Structure of Absolute Humidity SensorTouch Control Panel Servicing KRC243MComponent Replacement and Adjustment Procedure Outer Case RemovalHigh Voltage Rectifier and High Voltage Capacitor Removal Power Transformer RemovalReinstallation Magnetron RemovalOven Lamp and Lamp Socket Removal Positive Lock Connector NO-CASE Type RemovalControl Panel Assembly Removal Turntable Motor RemovalCooling FAN Motor Removal AH Sensor ReplacementInstallation RemovalDoor Replacement After adjustment, check the followingRemoval Installation ReinstallationAfter any service, make sure of the following Sealer FilmFigure S-1. Pictorial Diagram High Voltage ComponentsFigure S-2. Power Unit Circuit Circuit OFF CookRY2 ZD1SP1 VRB RY1 RY3 TTMCabinet Parts Parts ListElectric Parts Control Panel PartsMiscellaneous HOW to Order Replacement PartsDoor Parts SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Door Parts Miscellaneous Packing and Accessories Copyright 2001 by Sharp Corporation ALL Rights Reserved

R-530EK specifications

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