Sharp R-520LK service manual Sharp PLAZA, Mahwah, Microwave Ovens, 520LK/R-520LW, Foreword

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SERVICE MANUAL

MICROWAVE OVENS

R-520LK/R-520LW

FOREWORD

This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVENS R-520LK and R-520LW.

It is recommended that service personnel carefully study the entire text of this manual so that they will be qualified to render satisfactory customer service.

Check the interlock switches and the door seal carefully. Special atten- tion should be given to avoid electrical shock and microwave radiation hazard.

WARNING

Never operate the oven until the following points are ensured:

(A)The door is tightly closed.

(B)The door brackets and hinges are not defective.

(C)The door packing is not damaged.

(D)The door is not deformed or warped.

(E)There is no other visible damage with the oven.

Servicing and repair work must be carried out only by trained service personnel.

DANGER

Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service person- nel - Do not contact the following parts while the appliance is energized;

High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness;

If provided, Vent Hood, Fan assembly, Cooling Fan Motor.

All the parts marked “*” on parts list are used at voltages more than 250V.

Removal of the outer wrap gives access to voltage above 250V.

All the parts marked “” on parts list may cause undue microwave exposure, by themselves, or when they are damaged, loosened or removed.

SHARP ELECTRONICS CORPORATION

SHARP PLAZA, MAHWAH,

NEW JERSEY 07430-2135

R - 5 2 0 L K

R-520LW

PRODUCT DESCRIPTION

GENERAL INFORMATION

OPERATION

TROUBLESHOOTING GUIDE AND TEST PROCEDURE

TOUCH CONTROL PANEL

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WIRING DIAGRAM

PARTS LIST

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Contents 520LW Table of ContentsBefore Servicing Dont Touch Before Servicing When the testing is completedLeakage test Microwave Measurement ProcedureRequirements Microwave Ovens Sharp PLAZA, Mahwah520LK/R-520LW ForewordGeneral Information SpecificationDescription Grounding InstructionsTouch Control Panel Oven DiagramOperation Power Level P-0 to P-90 CookingDescription of Operating Sequence OFF ConditionMicrowave Sensor Cooking ConditionClock Appears on Display SchematicDescription and Function of Components Troubleshooting Guide Test Procedure Test ProceduresProblem Procedure Component Test Letter Magnetron Assembly TestPower Transformer Test Procedure Component Test LetterMicrowave Output Power Cavity Temperature Fuse Test Procedure Component Test Letter High Voltage Rectifier TestMagnetron Temperature Fuse Test High Voltage Capacitor TestPrimary Interlock Switch Test Replace Temperature FuseRun the oven and check all functions Secondary Interlock System TestTouch Control Panel Assembly Test Procedure Component Test Letter Monitor Switch TestKEY Unit Test Figure of all digits flickerMenu 1ST Stage 2ND Stage 3RD Stage STEAKS/CHOPS Level Time Relay TestCompu Defrost Test Steps Occurrence Cause or Correction Primary on the PWB, this foil pattern acts as a fuseChecking the initial sensor cooking condition Testing Method for AH Sensor AND/OR Control UnitAH Sensor Test Sensor Dummy Resistor Circuit Checking Control UnitR1, R2 22Ω ± 1% 1/2W R3 4.3Ω ± 5% 1/4W R4 1MΩ ± 5% 1/4W Indicator Circuit Reset CircuitPower Source Circuit Synchronizing Signal CircuitLSI Description of LSIInternal clock oscillation frequency control input setting Signal similar to ANI3Power source voltage Key strobe signalCommon data signal Converter power source voltage GND0VConverter power source voltage Structure of Absolute Humidity Sensor Absolute Humidity Sensor CircuitOperational Principle of Absolute Humidity Sensor Detector Circuit of Absolute Humidity Sensor CircuitTouch Control Panel Servicing Other PrecautionsServicing of Touch Control Panel Servicing ToolsTo prevent an electric shock, take the following pre Component Replacement and Adjustment ProcedureOuter Case Removal Re-install Power Transformer RemovalHigh Voltage Rectifier and High Voltage Capacitor Removal Magnetron RemovalControl Panel Assembly Removal Positive Lock Connector NO-CASE Type RemovalGraphic Sheet and Membrane Switch Replacement Oven Lamp and Lamp Socket RemovalTurntable Motor Removal InstallationCooling FAN Motor Removal InstallationRemoval Rear ViewAfter adjustment, check the following Door ReplacementSealer Film RE-INSTALLAfter any service, make sure of the following High Voltage Components DiagramCircuit Control Unit Figure S-5 . Printed Wiring Board of Power Unit Parts List Miscellaneous HOW to Order Replacement PartsSCREWS,NUTS and Washers Model NumberOven and Cabinet Parts Control Panel Parts Door Parts Miscellaneous Packing and Accessories Copyright 2006 by Sharp Corporation ALL Rights Reserved

R-520LK, R-520LW specifications

The Sharp R-520LW and R-520LK are innovative microwave ovens that combine advanced technology with user-friendly features to enhance cooking experiences. Designed with modern kitchens in mind, these models embody efficiency, precision, and versatility.

One of the defining characteristics of both the R-520LW and R-520LK is their powerful 900-watt output, which allows for speedy cooking and reheating. This high wattage ensures that food is cooked evenly and retains its moisture, preventing the common issue of dry or unevenly heated meals. Furthermore, the inclusion of multiple cooking power levels provides users with flexibility, making it easy to select the ideal setting for various types of food.

Both models feature Sharp's signature Inverter Technology. Unlike traditional microwaves that use a turn-on and turn-off cycling method, inverter technology delivers a steady stream of cooking power. This results in more consistent heating, allowing delicate foods such as fish or custards to be cooked perfectly without overcooking the edges. This technology not only enhances the quality of cooked food but also improves the overall efficiency of the microwave.

The R-520LW and R-520LK come equipped with a variety of auto-cook settings that cater to different culinary needs. From popcorn to frozen vegetables, these pre-programmed settings allow users to prepare meals with just a touch of a button, making cooking uncomplicated for all skill levels. The large, user-friendly control panel features intuitive buttons and a digital display, ensuring effortless operation and visibility.

In terms of design, the R-520LW boasts a sleek white finish, while the R-520LK offers a modern black aesthetic. Both models are compact yet spacious, with a generous interior capacity that can accommodate a range of dish sizes. The turntable feature further enhances cooking efficiency by ensuring even cooking all around.

Cleaning and maintaining the R-520LW and R-520LK is a breeze, thanks to their easy-to-wipe surfaces and the interior's cavity that can be easily accessed. The durable construction of these microwaves means they are designed to withstand the rigors of daily use.

In summary, the Sharp R-520LW and R-520LK microwave ovens stand out with their advanced features, such as inverter technology and pre-programmed cooking settings, making them excellent choices for anyone looking to streamline their kitchen tasks. Their stylish designs and user-friendly interfaces further enhance their appeal, making them valuable additions to any modern home.