Siemens SG035 Maintenance Performed by Service Facilities, Cooling System, Checking Fluid Levels

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Standby Generator Sets

Maintenance

MAINTENANCE PERFORMED BY SERVICE FACILITIES

Before working on the generator, ensure the fol- lowing:

•The AUTO/OFF/MANUAL switch is in the OFF position.

•The 15A fuse has been removed from the con- trol box.

•The 120VAC supply to the battery charger is switched OFF.

‹EVERY THREE MONTHS

1.Check battery condition.

2.Inspect and test fuel system.

3.Check transfer switch.

4.Inspect exhaust system.

5.Check engine ignition system.

6.Check fan belts.

‹ONCE EVERY SIX MONTHS

1.Test Engine Safety Devices (low oil pressure, low coolant level, high coolant temperature).

‹ONCE ANNUALLY

1.Test engine governor; adjust or repair, if needed.

2.Clean, inspect generator.

3.Flush cooling system.

COOLING SYSTEM

Air intake and outlet openings in the generator com- partment must be open and unobstructed for contin- ued proper operation. This includes such obstruc- tions as high grass, weeds, brush, leaves and snow.

Without sufficient cooling and ventilating air flow, the engine/generator quickly overheats, which causes it to shut down. (See the installation diagram.)

The exhaust system parts from this product get extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materials may ignite and burn from the heat of the exhaust system.

OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM

Engine cranking, start up and running are controlled by a solid state Engine Controller circuit board. Battery voltage is delivered to that circuit board via a 15 amp fuse. These overcurrent protection devices will open if the circuit is overloaded.

If a circuit breaker opens or a fuse element melts, find the cause of the overload before resetting the circuit breaker or replacing the fuse.

‹FIRST 30 OPERATING HOURS

1. Change engine "break-in" oil and filter.

‹FIRST 100 OPERATING HOURS

1.Change engine oil and oil filter. After initial change, service engine oil and filter at 100 operat- ing hours or six months, whichever comes first.

2.Retorque cylinder head.

3.Retorque intake and exhaust manifold.

‹EVERY 500 OPERATING HOURS

1.Service air cleaner.

2.Check starter.

3.Check engine DC alternator.

CHECKING FLUID LEVELS

‹CHECK ENGINE OIL

Check engine crankcase oil level (Figure 10.1) at least every 20 hours of operation, or prior to use.

•Remove oil dipstick and wipe dry with a clean, lint- free cloth.

•Install oil dipstick, then remove again.

•Oil should be between FULL and ADD marks.

•If oil level is below the dipstick ADD mark, remove oil fill cap-. Add the recommended oil to bring oil level up to the FULL mark. DO NOT FILL ABOVE THE “FULL” MARK. See “Engine Oil Recommen- dations” for recommended oils.

‹EVERY 800 OPERATING HOURS

1.Retorque cylinder head.

2.Retorque intake and exhaust manifold.

3.Check engine compression.

4.Check valve clearance.

10-1

05/06 A .Rev Maint012

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Contents SG035 Series 2.4L 35kW Standby Generator Sets Table of Contents  Warning   Electrical Hazards  ‹ Operation and Maintenance ‹ HOW to Obtain ServiceAuthorized Service Dealer Location IntroductionIdentification Record ‹ Data LabelEngine OIL Recommendations Equipment DescriptionCoolant Recommendations Engine Protective Devices Fuel System ‹ Fuel Requirements‹ Natural GAS Fuel System ‹ LP Fuel SystemSpecifications ‹ Reconfiguring the Fuel System ‹ Cold Weather KITAlternator Power Winding Connections ‹ FOUR-LEAD, SINGLE-PHASE Stator‹ 3-PHASE Alternators Generator AC Lead ConnectionsPreparation Before START-UP InstallationInitial Inspection for Genset Startup START-UP Checklist ‹ Preparation for START-UPOperating Unit with Manual Transfer Switch Generator Control Operation‹ Engine START-UP and Transfer ‹ Retransfer and ShutdownCooling System Maintenance Performed by Service FacilitiesChecking Fluid Levels Maintenance Owner Operator can Perform ‹ Changing Engine OIL ‹ Changing the Engine AIR Cleaner ‹ Coolant Change‹ Spark Plugs Miscellaneous Maintenance ‹ Cleaning the Generator‹ Battery ‹ Battery MaintenanceService Schedule KW 150 KW Standby GAS Engine Driven Generator SetsMaintenance Level 11-3 11-4 Troubleshooting Guide Problem Cause CorrectionStandby Generator Sets Standby Generator Sets Standby Generator Sets Page PAN CB Conn BOX Page UL Circuit Breaker QJ-2P Page Instr Hypot Test not Shown Page Components Included in 0G1290E Page Weldment Frame 2.4L C2 Page Battery Tray C1 CPL Page Gasket Bosch 32 Page Engine 2.4L G2 Rework Page Weldment Radiator Support 2.4L Page Flange Fuel Inlet Page Bracket Muffler Page Rear Wrap C2 CPL Page Page Page Page Page Page Page Page Page Page Page C2 Units Standby Generator Sets Warranty

SG035 specifications

The Siemens SG035 is a versatile and innovative solution designed for the modern industrial landscape. As a significant model within Siemens’ range of power generation equipment, the SG035 delivers reliable performance, advanced technology, and a commitment to sustainability. This article explores the main features, technologies, and characteristics that set the Siemens SG035 apart from its competitors.

One of the primary features of the Siemens SG035 is its impressive power output. It is engineered to provide a substantial amount of energy, making it ideal for a wide range of applications, from industrial to commercial settings. The unit is equipped with a state-of-the-art generator that ensures maximum efficiency and minimal energy losses.

The SG035 incorporates cutting-edge technology that enhances its operational capabilities. For instance, it utilizes advanced control systems that allow for real-time monitoring and adjustments, ensuring optimal performance under varying load conditions. These control systems are designed with user-friendly interfaces, making it easier for operators to manage the equipment.

In terms of design, the Siemens SG035 boasts a compact and modular architecture. This allows for easy integration into existing energy systems, saving valuable space on facilities. Furthermore, its modular design facilitates rapid installation and maintenance, reducing downtime and operational costs.

Another significant characteristic of the SG035 is its focus on sustainability. It has been engineered to meet stringent environmental standards, including low emissions and high energy efficiency. The use of environmentally friendly materials in its construction further underscores Siemens’ commitment to sustainable practices.

The Siemens SG035 also prioritizes safety and reliability. It is built with robust components designed to withstand harsh operating conditions. Additionally, extensive safety features are integrated into the system to protect both the equipment and the personnel operating it.

Overall, the Siemens SG035 stands out in the field of power generation equipment due to its powerful performance, advanced technologies, compact design, and commitment to environmental sustainability. As industries continue to evolve and require more efficient energy solutions, the Siemens SG035 positions itself as a reliable choice for meeting contemporary energy demands while prioritizing safety, efficiency, and the environment. This makes it a significant player in the move towards a more sustainable future in energy production.
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