McCulloch MC1236STA manual Troubleshooting Points

Page 24

TROUBLESHOOTING POINTS

PROBLEM

CAUSE

 

CORRECTION

 

 

 

 

 

Will not start

1.

Out of fuel.

1.

Fill fuel tank.

 

2.

Engine not “CHOKED” properly.

2.

See “TO START ENGINE” in Operation section.

 

3.

Engine flooded.

3.

Wait several minutes before attempting to start.

 

4.

Bad spark plug.

4.

Replace spark plug.

 

5.

Dirty air filter.

5.

Clean/replace air filter.

 

6.

Dirty fuel filter.

6.

Replace fuel filter.

 

7.

Water in fuel.

7.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

8.

Loose or damaged wiring.

8.

Check all wiring.

 

9.

Carburetor out of adjustment.

9.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

10.

Engine valves out of adjustment.

10.

Contact an authorized service center/department.

 

 

 

 

 

Hard to start

1.

Dirty air filter.

1.

Clean/replace air filter.

 

2.

Bad spark plug.

2.

Replace spark plug.

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

4.

Dirty fuel filter.

4.

Replace fuel filter.

 

5.

Stale or dirty fuel.

5.

Empty fuel tank and refill tank with fresh, clean

 

 

 

 

gasoline.

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

7.

Carburetor out of adjustment.

7.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

8.

Engine valves out of adjustment.

8.

Contact an authorized service center/department.

 

 

 

 

 

Engine will not turn over

1.

Clutch/brake pedal not depressed.

1.

Depress clutch/brake pedal.

 

2.

Attachment clutch is engaged.

2.

Disengage attachment clutch.

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

4.

Blown fuse.

4.

Replace fuse.

 

5.

Corroded battery terminals.

5.

Clean battery terminals.

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

7.

Faulty ignition switch.

7.

Check/replace ignition switch.

 

8.

Faulty solenoid or starter.

8.

Check/replace solenoid or starter.

 

9.

Faulty operator presence switch(es).

9.

Contact an authorized service center/department.

 

 

 

 

 

Engine clicks but will not

1.

Weak or dead battery.

1.

Recharge or replace battery.

start

2.

Corroded battery terminals.

2.

Clean battery terminals.

 

3.

Loose or damaged wiring.

3.

Check all wiring.

 

4.

Faulty solenoid or starter.

4.

Check/replace solenoid or starter.

 

 

 

 

 

Loss of power

1.

Cutting too much grass/too fast.

1.

Raise cutting height/reduce speed.

 

2.

Throttle in “CHOKE” position.

2.

Adjust throttle control.

 

3.

Build-up of grass, leaves and trash under mower.

3.

Clean underside of mower housing.

 

4.

Dirty air filter.

4.

Clean/replace air filter.

 

5.

Low oil level/dirty oil.

5.

Check oil level/change oil.

 

6.

Faulty spark plug.

6.

Clean and regap or change spark plug.

 

7.

Dirty fuel filter.

7.

Replace fuel filter.

 

8.

Stale or dirty fuel.

8.

Empty fuel tank and refill tank with fresh, clean

 

 

 

 

gasoline.

 

9.

Water in fuel.

9.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

10.

Spark plug wire loose.

10.

Connect and tighten spark plug wire.

 

11.

Dirty engine air screen/fins.

11.

Clean engine air screen/fins.

 

12.

Dirty/clogged muffler.

12.

Clean/replace muffler.

 

13.

Loose or damaged wiring.

13.

Check all wiring.

 

14.

Carburetor out of adjustment.

14.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

15.

Engine valves out of adjustment.

15.

Contact an authorized service center/department.

 

 

 

 

 

Excessive vibration

1.

Worn, bent or loose blade.

1.

Replace blade. Tighten blade bolt.

 

2.

Bent blade mandrel.

2.

Replace blade mandrel.

 

3.

Loose/damaged part(s).

3.

Tighten loose part(s). Replace damaged parts.

 

 

 

 

 

24

Image 24
Contents Model NO. MC1236ST MC1236STA Safety Rules IV. ServiceGeneral Operation II. Slope OperationSafety Rules Table of Contents Unassembled Parts Steering Wheel SeatAssembly Tools Required for AssemblyHOW to SET UP Your Tractor To Remove Tractor from CartonConnect Battery See Figs Check Tire Pressure Check Deck LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor Before Starting the Engine Mowing Tips To Start Engine See FigMaintenance General RecommendationsBefore Each USE Tractor Brake OperationTires Operator Presence SystemEngine Cleaning Clean AIR INTAKE/COOLING AreasMuffler Spark PlugsService and Adjustments To Install Mower See FigTo Remove Mower See Fig To Level Mower Housing Belt InstallationTo Replace Mower Blade Drive Belt See Fig Belt RemovalTo Check and Adjust Brake See Fig To Adjust BrakeTo Replace Motion Drive Belt See Fig To Check BrakeTo Adjust Steering Wheel ALIGN- Ment To Start Engine with a Weak Battery See FigFront Wheel TOE-IN/CAMBER To Remove Wheel for Repairs See FigTo Remove Hood and Grill Assembly See Fig To Adjust Throttle Control CableTo Adjust Carburetor Interlocks and RelaysStorage OtherFuel System Engine OILTroubleshooting Points With attachment clutch Service Notes Repair Parts SchematicElectrical KEY Part NO. NO. Description Chassis and Enclosures Repair Parts Drive 116Repair Parts Steering Repair Parts Engine Optional EquipmentSeat Decals Wheels & TiresMower Lift Mower Deck KEY Part Description Policy Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAX