Troy-Bilt Super Bronco manual Install Forward Clutch Cable

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I

The support brackets must be assembled to the outside of the handlebar assembly.

D

G

F

E

F

H

B

A

C

M

O

N

L

Fig. 2-3: Wheel in FREEWHEEL position (wheel drive pin through wheel shaft only).

STEP 4: INSTALL FORWARD CLUTCH CABLE

1.Carefully unwrap the forward clutch ca- ble (cable without an attached knob) from its shipping position and slide the thin ca- ble wire (M, Fig. 2-4) into the slot in the ca- ble bracket. Push the cable connector (N, Fig. 2-4) up through the hole in the bracket until the groove in the connector snaps into place.

2.Thread the #10-24 hex nut (Z, Fig. 2-5) halfway onto the screw (V) which runs through the spring (W, Fig. 2-5).

3.Thread the screw (V) into the cable ad- juster (X).

Fig. 2.2: Attach handlebar.

3.Slide the wheel fully inward on the wheel shaft (N, Fig. 2-3). Reinstall the wheel drive pin (M) through the wheel shaft only (not through the wheel hub). Secure the wheel drive pin with the hairpin cotter (L), pushing the hairpin cotter in as far as it will go. The wheel should now spin freely (freewheel) on the wheel shaft. Repeat with the other wheel.

4.Use the handlebar to roll the tiller to a flat area.

IMPORTANT: Before starting the engine, the wheels must be placed in the WHEEL DRIVE position (pins through wheel hubs and wheel shaft). This procedure is described in Wheel Drive Pins on page 10.

M

M

N

Fig. 2-4: Installing forward clutch cable bracket and cable.

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Contents 12/19/06 Form no -02357B.fmFinding Model Number Table of ContentsCustomer Support Do not put hands or feet near or under rotating parts Safety Alert SymbolCheck all nuts, bolts, and screws for Refer to the Maintenance sectionsKeep children and pets away Use slower engine speedsMaybeusedonthetillerandengine Operating SymbolsTo Avoid Serious Injury Inspect Unit AssemblyAssembly Steps IntroductionUse the handlebar to roll the tiller to a flat area Install Forward Clutch CableWith the Forward Clutch Bail Y, Fig While preventing the cable adjuster from turningCheck all nuts and screws for tightness Check Transmission OIL LevelFreewheel Ature package to identify the controls on your engineStop all tiller motion by releasing the Forward Clutch Bail Travel Position Shallow SettingsTo adjust the handlebars To operate the Forward Clutch BailChange engine oil Following steps describe how to start and stop the engineIntroduction BREAK-IN Operation Starting and StoppingTo move the Bronco in reverse for short distances For forward motion of the wheels and power to the tinesOperating the Tiller Stopping the Engine and TillerTilling Tips & Techniques Read the following recommendations before tilling on slopes Tilling Tips & Techniques CON’TTilling On Slopes Clearing the TinesTerrace Gardening Loading and Unloading the TillerCheck Tire Pressure Transmission Gear OIL ServiceTiller Lubrication Check HardwareTine Inspection Removing⁄Installing a Single TineRemoving⁄Installing a Tine Assembly Bolo TinesReplacement Belt Information Checking and AdjustingTo Check Forward Belt Tension To Check the Engine Oil Level Forward Clutch Bail AdjustmentEngine Cleaning AIR Cleaner Service Engine OIL Service To Check Reverse Belt TensionTo Change the Engine Oil Spark Plug ServiceSpark Arrester Screen Service OFF-SEASON StorageProblem Possible Cause Correction TroubleshootingPage Models 643 Description GW-1224-3 Front 34 21 18Bronco 634-43203 Page Page TROY-BILT Tiller Lifetime Limited Warranty