Woods Equipment 7000, 7192, 7194, 7195, 7200, 7205 manual Remove Gearbox, Repair Gearbox Leak

Page 27

DEALER SERVICE Cont’d

Remove Gearbox

1.Disconnect drive shaft and remove key from key- way.

2.Remove belt and remove gear stand from mower.

3.Turn gear stand over. There are two set screws in the split taper bushing; remove them. Insert one set screw into the threaded bushing hole and tighten to force bushing and pulley apart.

4.Remove gearbox from stand.

Repair Gearbox Leak

Permatex®a sealant is used on the outer diameter of the seals. Substitute seals may not meet original equipment specifications and could cause leakage.

1.Clean gearbox exterior to remove all foreign material. When opening, use care to prevent foreign material from entering gearbox.

2.To repair horizontal seal, vertical shaft, or leakage between cover and gearbox, remove vent plug and drain gear lube from box.

3.Remove leaking seal and replace (refer to Install Seal, page 25). Use care to prevent rolling the seal lip under.

4.Replace gasket between cover and gearbox.

18

5 3

4

6

DB3449A

2

7

 

Figure 19 Gearbox Repair

a. Permatex is a registered trademark of the Permatex Corporation.

Install Seal

Proper seal installation is important. An improperly

3. Place seal squarely on housing (spring-loaded lip

installed seal will leak and could result in bearing fail-

toward inside of gearbox). Select a seal driver, a

ure.

piece of pipe or tubing with an OD that will set on out-

1. Clean areas in housing where seal outer diameter

side edge of seal but will clear housing. A driver that

is too small will bow seal cage and ruin seal.

seats. Inspect gear shafts. Pay specific attention to

4. Carefully press seal into housing, preventing dis-

areas where seals seat. Check for cracks, grooves,

nicks or bumps. Replace housing or shaft if damage

tortion to metal seal cage. Seat vertical seal flush with

cannot be repaired by resurfacing with emery cloth.

housing and horizontal seal against shoulder in hous-

2. Lubricate seal lip and carefully guide over shaft

ing.

Distortion to seal case or damage to seal lip will

using a blunt tool such as a letter opener. Be careful

not to roll seal lip under. Do not use a knife as it will

cause seal to leak. Remove and replace seals dam-

nick and ruin seal.

aged in installation.

 

5. Check for proper vent plug operation and fill gear-

 

box with 8 oz. of SAE 90W gear lube.

MAN0137 (9/14/01)

Dealer Service 25

 

 

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Contents MAN0137 To the Dealer Introduction Table of ContentsGeneral Information SpecificationsOperation Safety RulesTraining PreparationTransportation Storage MaintenanceSafety Safety & Instructional DecalsPN 15622A To Avoid Serious Injury or Death PN 18877BSerial Number Plate Operation OperationAdjust Cutting Height Transport Lock OperationApproximate Position Cutting Height Remove Mower from Tractor Operation SafetyOperating Tips Operating TechniquesUneven Terrain Do not operate on steep slopesDo not stop, start, or change directions sud Owner Service Owner ServiceDrive Shaft Lubrication LubricationDescription Frequency Remove Blades Blade ServicingSharpen Blades Install BladesFrom spring-loaded idler at . Springs store Use care when installing or removing beltEnergy when extended and, if released suddenly Replace BeltDealer Service Dealer ServiceBlade Spindle Assemble Blade Spindle Dealer Service Cont’dReplace Oilite Bushings Install Blade SpindleDisassemble U-Joint Universal Joint RepairDisassemble U-Joint cont’d Assemble U-Joint Gearbox MaintenanceInstall Seal Remove GearboxRepair Gearbox Leak Drive Pulley Dimensions Install Drive PulleyProblem Possible Solutions Trouble ShootingTrouble Shooting Trouble Shooting Mowing ConditionsTrouble Shooting Cont’d Trouble Shooting Belt ConditionsProblems Possible Solutions Install Front Mounting Plate AssemblyAssembly Adjust Wheel Stop Bolt Mid-PTO OperationInstall Left Front Lift Stop Assembly Instructions Cont’dInstall Right Front Lift Stop Right Rear Rockshaft Installation Install Right Rear RockshaftLeft Rear Rockshaft Installation Install Left Rear RockshaftTransport Lock-Up Installation Install Transport Lock-UpAssemble Mechanical Lift Pull Rod Mechanical Lift Pull Rod AssemblyInstall Discharge Chute Install Mounting Channel & Lift BarPrepare Mower Install Front Caster Wheel Install Rear Lift BarsInstall Rear Gauge Wheel Install Mid-PTO DriveshaftStake end of keyway to secure key Install Rear Lift Stop Install Gearbox Vent PlugLar slides freely and is seated firmly in tractor PTO Attach Mower to TractorMechanical Lift Adjustment Adjust Mower with Mechanical LiftDelivery Check List PRE-DELIVERY Check ListParts Appendix Bolt Torque ChartSAE Series Torque Chart Typical Washer InstallationsNPT SWF Bolt Size Chart AbbreviationsWarranty All Models Except Mow’n Machines Woods Equipment Company MAN0137

7000, 7192, 7194, 7195, 7200, 7205 specifications

Woods Equipment has long been a pioneer in the agricultural and landscaping industry, consistently delivering high-quality implements designed to enhance productivity and efficiency. The Woods Equipment 7000 series and its notable models—7192, 7194, 7195, 7200, and 7205—represent the culmination of innovative technology, rugged design, and operator comfort.

The Woods 7000 series is renowned for its versatility and durability, making it an ideal choice for both large-scale agricultural applications and smaller landscaping tasks. One of the most significant features across these models is their robust build quality, designed to withstand the rigors of daily use in various environments. The heavy-duty construction ensures longevity and reliability, minimizing downtime and maintenance needs.

The 7192 and 7194 models are particularly noted for their high-performance capabilities. Both include advanced hydraulic systems that provide powerful lift and speed, allowing operators to tackle even the toughest tasks with ease. The 7195 model takes this a step further by incorporating an innovative mount system that enhances compatibility with a range of tractors, ensuring seamless operation.

The Woods 7200 and 7205 models focus on precision and ease of use. They come equipped with features such as adjustable cutting heights and user-friendly controls that allow operators of all skill levels to manage their equipment effectively. The enhanced maneuverability of these models is complemented by high-quality tires that provide excellent traction on varied terrains.

All models feature cutting-edge technology aimed at improving overall efficiency. The use of high-strength materials contributes to reduced weight, which can enhance fuel efficiency without sacrificing performance. Additionally, many of these machines are designed to facilitate quick attachment changes, allowing users to switch implements in minutes, thus saving time and increasing productivity.

Woods Equipment also prioritizes operator comfort. Ergonomically designed controls and comfortable seating options minimize fatigue during long working hours. These thoughtful features ensure that users can focus on the task at hand rather than being distracted by discomfort.

In summary, the Woods Equipment 7000 series, including the 7192, 7194, 7195, 7200, and 7205 models, represents an exceptional blend of power, versatility, and user-centric design. These implements demonstrate Woods Equipment's commitment to quality and innovation, making them a mainstay for professionals in agriculture and landscaping alike.
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