Woods Equipment 7000, 7192, 7194, 7195, 7200, 7205 manual Assemble U-Joint, Gearbox Maintenance

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DEALER SERVICE Cont’d

Assemble U-Joint

1.Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pres- sure as far as possible.

2.Insert journal cross into bearing cup with grease fitting away from the shaft. Be careful not to disturb needle bearings.

3.Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

4.Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tap yoke to aid in process.

5.Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rapping with a ham- mer. See Figure 18.

6.Install snap ring and repeat on opposite cup.

CD1389

7.Repeat steps 1 and 2 to install remaining cups in remaining yoke.

Figure 18

8.Move both yokes in all directions to check for free movement. Should movement be restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.

GEARBOX MAINTENANCE

Read this complete section before starting any repair. Many steps are dependent on each other.

Gearbox bearings, gears, and shafts have an interfer- ence press fit. Gearbox repair is limited to seal, gas- ket, and vent plug replacement.

Always maintain correct gear lube level in gearbox. Be sure proper vent plug is installed.

Troubleshooting is an important part of gearbox main- tenance. Check for leakage and bad bearings.

Leakage is a very serious problem and must be cor- rected immediately or damage to gearbox and belt will result. Remove gearbox from mower to repair leakage problems.

Leakage may be caused by a vent plug not venting. To check vent plug operation, remove plug and apply low air pressure to opening in side of plug. Check to make sure it is venting out of the top.

Operating gearbox with improper lube level may also cause seals to leak. Also check for housing cracks. If any of these conditions exist, correct them, clean area where leakage was evident, return mower to service, and check to make sure leakage has been stopped.

Bearing maladjustment or failure is indicated by noise and excessive side and end play in gear shafts. If this is indicated, replace the gearbox.

24 Dealer Service

MAN0137 (9/14/01)

 

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Contents MAN0137 To the Dealer Table of Contents IntroductionSpecifications General InformationPreparation Safety RulesTraining OperationTransportation Maintenance StoragePN 15622A SafetySafety & Instructional Decals Serial Number Plate To Avoid Serious Injury or DeathPN 18877B Operation OperationApproximate Position Cutting Height Adjust Cutting HeightTransport Lock Operation Operation Safety Remove Mower from TractorOperating Techniques Operating TipsDo not stop, start, or change directions sud Uneven TerrainDo not operate on steep slopes Owner Service Owner ServiceLubrication Drive Shaft LubricationDescription Frequency Blade Servicing Remove BladesInstall Blades Sharpen BladesReplace Belt Use care when installing or removing beltEnergy when extended and, if released suddenly From spring-loaded idler at . Springs storeBlade Spindle Dealer ServiceDealer Service Dealer Service Cont’d Assemble Blade SpindleInstall Blade Spindle Replace Oilite BushingsUniversal Joint Repair Disassemble U-JointDisassemble U-Joint cont’d Gearbox Maintenance Assemble U-JointRepair Gearbox Leak Install SealRemove Gearbox Install Drive Pulley Drive Pulley DimensionsTrouble Shooting Mowing Conditions Trouble ShootingTrouble Shooting Problem Possible SolutionsProblems Possible Solutions Trouble Shooting Cont’dTrouble Shooting Belt Conditions Adjust Wheel Stop Bolt Mid-PTO Operation AssemblyAssembly Install Front Mounting PlateAssembly Instructions Cont’d Install Left Front Lift StopInstall Right Front Lift Stop Install Right Rear Rockshaft Right Rear Rockshaft InstallationInstall Left Rear Rockshaft Left Rear Rockshaft InstallationInstall Transport Lock-Up Transport Lock-Up InstallationMechanical Lift Pull Rod Assembly Assemble Mechanical Lift Pull RodPrepare Mower Install Discharge ChuteInstall Mounting Channel & Lift Bar Install Rear Lift Bars Install Front Caster WheelStake end of keyway to secure key Install Rear Gauge WheelInstall Mid-PTO Driveshaft Install Gearbox Vent Plug Install Rear Lift StopAttach Mower to Tractor Lar slides freely and is seated firmly in tractor PTOAdjust Mower with Mechanical Lift Mechanical Lift AdjustmentPRE-DELIVERY Check List Delivery Check ListParts Typical Washer Installations Bolt Torque ChartSAE Series Torque Chart AppendixBolt Size Chart Abbreviations NPT SWFWarranty All Models Except Mow’n Machines MAN0137 Woods Equipment Company

7000, 7192, 7194, 7195, 7200, 7205 specifications

Woods Equipment has long been a pioneer in the agricultural and landscaping industry, consistently delivering high-quality implements designed to enhance productivity and efficiency. The Woods Equipment 7000 series and its notable models—7192, 7194, 7195, 7200, and 7205—represent the culmination of innovative technology, rugged design, and operator comfort.

The Woods 7000 series is renowned for its versatility and durability, making it an ideal choice for both large-scale agricultural applications and smaller landscaping tasks. One of the most significant features across these models is their robust build quality, designed to withstand the rigors of daily use in various environments. The heavy-duty construction ensures longevity and reliability, minimizing downtime and maintenance needs.

The 7192 and 7194 models are particularly noted for their high-performance capabilities. Both include advanced hydraulic systems that provide powerful lift and speed, allowing operators to tackle even the toughest tasks with ease. The 7195 model takes this a step further by incorporating an innovative mount system that enhances compatibility with a range of tractors, ensuring seamless operation.

The Woods 7200 and 7205 models focus on precision and ease of use. They come equipped with features such as adjustable cutting heights and user-friendly controls that allow operators of all skill levels to manage their equipment effectively. The enhanced maneuverability of these models is complemented by high-quality tires that provide excellent traction on varied terrains.

All models feature cutting-edge technology aimed at improving overall efficiency. The use of high-strength materials contributes to reduced weight, which can enhance fuel efficiency without sacrificing performance. Additionally, many of these machines are designed to facilitate quick attachment changes, allowing users to switch implements in minutes, thus saving time and increasing productivity.

Woods Equipment also prioritizes operator comfort. Ergonomically designed controls and comfortable seating options minimize fatigue during long working hours. These thoughtful features ensure that users can focus on the task at hand rather than being distracted by discomfort.

In summary, the Woods Equipment 7000 series, including the 7192, 7194, 7195, 7200, and 7205 models, represents an exceptional blend of power, versatility, and user-centric design. These implements demonstrate Woods Equipment's commitment to quality and innovation, making them a mainstay for professionals in agriculture and landscaping alike.