Subaru R1100 service manual Contents

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CONTENTS

Section

Title

Page

1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-2 PERFOMANCE CURVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2-1 EXTERNAL VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2-2 CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2-3 LOCATION OF SERIAL NUMBER AND SPECIFICATION NUMBER . . . . . . . . . . . 8 2-4 ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. RANGE OF APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4. MEASURING AND CHECKING PROCEDURES

12

4-1 INSTRUMENTS

12

4-2 AC OUTPUT MEASURING

15

4-3 MEASURING INSULATION RESISTANCE

15

4-4 CHECKING FUNCTIONAL MEMBERS

17

5. ASSEMBLY AND DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 5-1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 5-2 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 5-3 DISASSEMBLY PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 5-4 REASSEMBLE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 5-5 RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

6. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

7. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

The specifications and information included in this manual were in effect at the time of printing. FUJI HEAVY INDUSTRIES LTD. reserve the right to change the specifications and to make modifications in the course of technical progress, at anytime without notice.

No parts of this manual may be reproduced without written permission.

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Contents Generators Page Contents Specifications Specifications50Hz Perfomance Curves60Hz External View General DescriptionControl Panel Engine SwitchOutput Lamp DC Terminals Alternator Incandescent lamp, heater, etc. with a power factor Mercury lamps with a smaller power factorRange of Applications Wattage Appliances without any indication as to power consumptionCross Allowable Cable Voltage drops per 30 meters of cable Ammeter Measuring and Checking ProceduresInstruments VoltmeterCircuit Tester Meager TesterTachometer Specifications Dr.RobinDr.RobinPartNumber388-47565-08 Measuring Insulation Resistance AC Output MeasuringControl Panel AlternatorMeasure resistance between the slip rings Checking Functional Members1STATOR Field coil（3）BRUSH （4）AC Circuit BreakerDC Circuit Breaker V.R Automatic Voltage Regulator RECEPTACLE, AC Plug Diode RectifierChecking table for analogue circuit tester Checking table for degital circuit testerOIL Sensor Below the lower level on continuityOil capacity 0.4 liters Assembly and Disassembly PrecautionsSpecial Tools Remove the rear cover Disassembly ProceduresRemove rolling wire, choke wire Remove the side panels Left, RightUpper part of the case body Remove the recoil starter handleRemove the control panel Remove the case body Left, RightRemove rear frame Remove fuel cock bracketRemove the fuel tank Remove the fuel pipes Remove the air cleaner and carburetor Grounding wireRemove the front frame Remove the Brush holder Remove the BaseRemove Blower housing Remove the Stator / Rear coverRemove the rotor and Flywheel Remove recoil starter Remove the mufflerRemove the ignition coil Remove the cylinder baffle Tightening torque 70-90 Kgf ・cm 6.6 Ft ・lbs Muffler Reassembly ProceduresCylinder baffle Tightening torque 70-90 Kgf ・cm 6.6 Ft ・lbs Ignition coilAir gap 0.5 mm Air gap adjustment of flywheel and Ignition coilRecoil starter Tightening torque 7.0-9.0 N・m 70-90 kgf・cm 6.6 ft・lbsBlower housing Ignition coil and harnessTightening torque 3.0-5.0 N・m 30-50 kgf・cm 3.7 ft・lbs Rear cover, stator Install the Brush holder M5 x 14mm Screw 1pceFront frame Air cleaner bottom plate and carburetorBase Tightening torque 90-110 Kgf ・cm 8.1 Ft ・lbsFuel pipe 16Grounding wireFuel cock bracket Fuel tankTightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs Case body, control panelRear cover Choke wire and rolling wireRecoil Starter Disassembly proceduresDisassembly is completed Assembly procedure About 20cm Fixed hole Rope Cut of the reel Pull off hole Checking items after assembly When Troubleshooting No DC current Engine does not start Start failure 50Hz-230V Wiring Diagram50Hz-240V 60Hz-120V Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax

R1100 specifications

The Subaru R1100, a distinctive model in the realm of automotive engineering, is known for its blend of practicality, performance, and innovative technology. Launched to cater to a diverse clientele, the R1100 has carved out a niche for itself by appealing both to everyday drivers and enthusiasts alike.

One of the defining features of the Subaru R1100 is its robust all-wheel-drive (AWD) system. This system enhances traction and stability, making the vehicle particularly adept at handling varying road conditions—whether it be rain, snow, or off-road terrain. Subaru's AWD technology has a reputation for reliability and performance, endowing the R1100 with the capability to traverse challenging landscapes with ease.

Under the hood, the R1100 is powered by a reliable Subaru engine that strikes a fine balance between power and efficiency. The engine is designed to deliver responsive acceleration while maintaining fuel efficiency, allowing drivers to enjoy spirited drives without a substantial compromise on mileage. The powertrain is often coupled with a smooth automatic transmission, which provides seamless shifts and enhances the overall driving experience.

The interior of the Subaru R1100 is crafted with user comfort and convenience in mind. High-quality materials and ergonomic design features contribute to a welcoming cabin environment. Ample storage options and adjustable seating cater to various passenger and cargo needs, making the R1100 a versatile choice for families and adventurers alike.

Technologically, the R1100 excels in its safety features, a hallmark of the Subaru brand. Equipped with advanced driver-assistance systems, the vehicle promotes confidence on the road. Features such as adaptive cruise control, lane-keeping assistance, and automatic emergency braking work together to enhance driver awareness and mitigate the risk of accidents.

Moreover, the R1100 includes modern infotainment options that integrate seamlessly with smartphones, providing drivers with access to navigation, music, and communication tools. This connectivity ensures that the driving experience remains engaging and convenient.

In summary, the Subaru R1100 stands out with its exceptional AWD capability, reliable performance, user-friendly interior, advanced safety technologies, and modern infotainment systems. It embodies the spirit of adventure while prioritizing the needs of its drivers, making it a commendable choice for anyone seeking a reliable and versatile vehicle. Whether cruising through city streets or embarking on a rugged journey, the Subaru R1100 is designed to meet the demands of a wide array of driving scenarios.
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