North Star M165923V.1 owner manual Maintenance & Repair

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Maintenance & Repair

Inspect and maintain your generator as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance steps.

WARNING

ALWAYS shut off the engine, disconnect the spark plug(s) and discharge the capacitor before cleaning, adjusting, or servicing the generator. Make sure all guards and shields are replaced before using.

Note: The generator head is brushless and maintenance free. The bearing is a heavy-duty sealed ball bearing which requires no maintenance or lubrication.

Maintenance & Repair

Follow safety rules

Perform engine maintenance

Check receptacles

Inspect fuel system / check for leaks

Read and follow these safety rules whenever you will be servicing the generator:

Turn off generator. Always turn off generator and remove spark plug(s) or spark plug wire(s) before working on the engine or generator to prevent accidental starting.

Discharge capacitor. When the generator is shut down, the capacitor may maintain a charge. Always discharge the capacitor before working on the generator head to prevent electrical shock. Discharge using a screwdriver with an insulated handle. While wearing safety glasses, touch opposite terminals of the capacitor together with the tip of the screwdriver. If there is stored charge in the capacitor, a spark will be generated thereby discharging the capacitor.

Replace guards. Make sure all guards and shields are replaced after servicing the generator.

Repair. Major service, including the installation or replacement of parts, should be performed only by a qualified electrical service technician. Obtain factory approved parts from NorthStar Product Support at 1-800-270-0810.

Replacement parts. If a part needs replacement, only use factory approved repair parts. Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the generator and will void the warranty.

Perform engine maintenance as specified in the engine owner’s manual. Engine maintenance items include:

1.Changing oil and oil filter

2.Air filter check/replacement

3.Spark plug cleaning and replacement

4.Fuel filter check/replacement

5.Fuel tank cleaning.

Check receptacles before each use to make sure they are not cracked or broken.

If a receptacle is cracked or otherwise damaged, do not use until replaced with an authorized factory part. Using cracked or damaged receptacles can be both dangerous to the operator and destructive to the equipment.

Inspect the fuel system and check for leaks on a regular basis.

Inspect the entire fuel system. Look for: signs of leaks or deterioration, chafed or spongy fuel hose, loose connections, loose or missing fuel hose clamps, damaged gasoline tank, or defective gasoline shut-off valve.

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Contents 10,500 Watt Continuous 13,000 Watt Surge Capacity Any Questions, Comments, Problems, or Parts OrdersHazard Signal Word Definitions Table of Contents About Your Generator About Your GeneratorAbout Your Generator cont’d Warranty RegistrationSpecifications Item #165923 SpecificationsPart numbers Description Safety Label Locations Item #165923V.1Description Machine Component Identification Item #165923V.1Reference Guide Example conversion to watts Power Load Planning & ManagementTotal 6275W Power Load Planning & Management cont’dPlanning the Power Load Installation / Initial Set-UpUnpacking & Delivery Inspection Set-up either as a Building BACK-UP or Portable Power Source 13000 PPG Current/Power Maximum Extension Cord Length Select a Suitable Site Installation / Initial Set-Up Grounding the generator Battery Installation Operation General safety rules for operationOperation cont’d Static electricity and filling the gasoline tank Manual Preparing for OperationOperation cont’d Inspect Fuel System / Check for Leaks Personal Protection Starting the Engine Checking Generator Output Stop the engine using the following steps Connecting LoadsStopping Storage & Exercise Store the generator in a location that is o Clean and dryOperation cont’d Maintenance & Repair Maintenance & RepairMaintenance & Repair cont’d Troubleshooting TroubleshootingGeneral Summary of Important Safety Information for OperationSafety Installation & Set-up Battery SafetyPersonal protective equipment Safety Before UseInstallation / Initial Set-up Safety Know how to operateGasoline Safety Safety During UseSafety Inspection/Maintenance Safety After useGenerator Exploded View Rev Diag # Description Qty Wiring Diagram Rev Diag # Description Qty Ref # Description Qty Generator Head Exploded View Rev

M165923V.1 specifications

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