North Star 5500 owner manual Generator Features, Introduction, Ansi Safety Definitions

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GENERATOR FEATURES

GENERATOR FEATURES

Reference 1 - Circuit Breakers. This portable single phase generator has 2, 20 amp (A) push to reset circuit breakers to protect against electrical overloads.

Reference 2 - 120/240V Receptacle. The locking device is a 120/240V 20A NEMA L14-20R receptacle. This receptacle accepts a NEMA plug number L14- 20P.

ALWAYS use grounded male plugs. The neutral line of the generator is mechanically grounded to the frame. Matching NEMA male plugs must always be used.

Reference 3 - Grounding Post. Ground the generator via the grounding post, to a copper pipe or rod that is driven into moist soil.

Reference 4 - 120V Receptacle. The generator

has a control panel with one duplex (two receptacles in a common housing) receptacle and one locking device receptacle. The duplex is a 120 volt (V) 20 amp (A) straight blade receptacle, National Electrical Manufacturer’s Association (NEMA) number 5-20R. This receptacle accepts NEMA plug numbers 5-15P and 5-20P. Each receptacle on the duplex is capable of drawing 20A.

Reference 5 - Oil Drain Plug. Refer to your Honda engine manual for oil change recommendations.

Reference 6 - Engine Stop Switch. The red

engine stop switch is located on the engine. Always locate this switch and be familiar with its location before operating the generator.

Reference 7 - Decal.

Reference 8 - Air Cleaner. Refer to your Honda engine manual for air cleaner care.

Reference 9 - Super Silent Muffler. 8 dB less than Honda’s standard muffler.

Reference 10 - Gas Cap with Gauge. The gas cap is extra large, creating a large hole for refilling and a comfortable grip. You can always monitor the

fuel level without removing the cap by using the fuel level indicator built into the gas cap.

Reference 11 - 6.5 Gallon Gas Tank. Large tank allows for extended run capabilities. Always allow room for gasoline expansion by not filling the gas tank completely full.

Reference 12 - Generator Head. The electricity producing part of the generator.

Reference 13 - Vibration Isolation Mounts. The

engine and generator head, are mounted on rubber cylinders that absorb most of the engine vibration.

Reference 14 - Recoil. Grasp firmly when starting engine.

Reference 15 - Choke Lever. Used during cold starts. Refer to the Honda engine manual for usage.

Reference 16 – Fuel Valve Lever. The Honda engine has an ON-OFF valve. Always keep this valve closed when the generator is not in use. Always keep this valve closed while transporting the generator.

Low Oil Shutdown. The Honda engine is protected against damage resulting from low oil level. As the oil falls below the safe level, the engine automatically shuts off (the engine stop switch remains in the on position). The engine will not start until the oil is refilled to above the safe level.

INTRODUCTION

Before starting your generator, thoroughly study the instructions and cautions in this manual to assure you are fully acquainted with the operation of all components of this generator. Proper preparation, operation and maintenance will result in operator safety, best performance and long life of the generator. For detailed engine operation and maintenance always refer to the Honda engine owner’s manual furnished with the generator (Honda refers to the 8 Hp engine as a GX240).

NorthStar is constantly improving its products. The specifications outlined herein are subject to change without prior notice or obligation. The purchaser and/or user assumes liability of any modification and/or alterations on this equipment from original design and manufacture.

Before using, the user shall determine the suitability of this product for its intended use and assumes liability therein.

ANSI SAFETY DEFINITIONS

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in a death or serious injury.

CAUTION indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

RULES FOR SAFE OPERATIONS

Safety precautions are essential when operating this generator.

Respectful and cautious operation will considerably lessen the possibilities of a personal injury. This manual will warn of specific personal injury potential, and these will be designated by the symbol:

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Contents P r o v e n P e r f o r m a n c e Call Customer Service atMODEL 5500 PPG, ITEM # 165950 Professional Portable Generator THANK YOU TABLE OF CONTENTSSPECIFICATIONS MACHINE COMPONENT IDENTIFICATION ANSI SAFETY DEFINITIONS GENERATOR FEATURESINTRODUCTION RULES FOR SAFE OPERATIONSLOAD APPLICATION INSTALLATIONEXTENSION CORDS STARTING ELECTRIC MOTORSBEFORE STARTING PRE-START PREPARATIONSOPERATING SPEED STOPPING STARTINGENGINE CARE GENERATOR CAREProblem TROUBLESHOOTINGPossible Causes Possible Remedies