North Star 5500 IPG owner manual Introduction, Ansi Safety Definitions Rules for Safe Operations

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Reference 21

- 120/240V

20A Receptacle. One

twistlock 120/240V

receptacle

capable of drawing 20

amps, (NEMA) number L14-20R. This receptacle accepts only NEMA 14-20P plugs, one of which is shipped with the generator. Use this receptacle if installing a transfer switch. Compatible with Gentran transfer switch, item #16411.

Reference 22 - Grounding Post. Ground the generator via the grounding post, to a copper pipe or rod that is driven down until it reaches moist soil.

References 23-25 - 120V Receptacles. The generator has a control panel with:

Reference 23 - two duplex (two receptacles in a common housing) 120V GFCI straight-blade receptacles capable of drawing 20 amp, National Electrical Manufacturer’s Association (NEMA) part number 5-20R. These receptacles accept NEMA numbers 5-15P or 5-20P plugs.

Reference 24 - one straight-blade 120V receptacle capable of drawing 50 amp, NEMA 5-50R. This accepts only NEMA 5-50P plugs, one of which is shipped with the generator.

Reference 25 - one twistlock 120V receptacle capable of drawing 30 amps, (NEMA) number L5-30R. This receptacle accepts only NEMA number 5-30P plugs, one of which is shipped with the generator.

ALWAYS use grounded male plugs. The neutral line of the generator is mechanically grounded to the frame. Matching NEMA male plugs must always be used.

WARNING Contact a licensed electrician to wire electrical plugs and/or cordsets. Improper wiring could result in a fire or electrical shock. Never use defective or broken plugs or receptacles.

References 26-28 - Circuit Breakers. This portable single phase generator has

Reference 26 - (2) 20 amp (A) push-to-reset circuit breakers.

Reference 27 - (1) 30A push-to-reset circuit breaker

Reference 28 - (1) 20A magnetic 2 pole main circuit

breaker to protect against electrical overloads. Reference 29 - Hour Meter. Allows for a better

maintenance schedule of the generator.

Low Oil Shutdown. The Honda engine is protected against damage resulting from low oil level. As the oil falls below the safe level, the engine automatically shuts off (the engine stop switch remains in the on position). The engine will not start until the oil is refilled to above the safe level.

INTRODUCTION

Before starting your generator, thoroughly study the instructions and cautions in this manual to assure you are fully acquainted with the operation of all components of this generator. Proper preparation, operation and maintenance will result in operator safety, best performance and long life of the generator. For detailed

engine operation and maintenance always refer to the Honda engine owner’s manual furnished with the generator (Honda refers to the 9 HP engine as a GX270).

North Star is constantly improving its products. The specifications outlined herein are subject to change without prior notice or obligation. The purchaser and/or user assumes liability of any modification and/or alterations on this equipment from original design and manufacture.

Before using, the user shall determine the suitability of this product for its intended use and assumes liability therein.

ANSI SAFETY DEFINITIONS

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in a death or serious injury.

CAUTION indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

RULES FOR SAFE OPERATIONS

Safety precautions are essential when operating this generator. Respectful and cautious operation will considerably lessen the possibilities of a personal injury. This manual will warn of specific personal injury potential, and these will be designated by the symbol:

WARNING This generator is equipped with a grounding post, located on the control panel for your protection. Always complete the grounding path from the generator to a copper pipe/rod that is driven into moist earth, to prevent electrical shock.

ALWAYS use electrical cords that are in good condition. Worn, bare, frayed or otherwise damaged cords can cause electric shock.

NEVER operate the generator, or handle any electrical equipment while standing in water, while barefoot, while hands are wet or while in the rain or snow. Electric shock may result.

ALWAYS use a ground fault circuit interrupter (GFCI) in damp or highly electrical conductive areas and on construction job-sites to prevent electric shock.

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Contents 5500 IPG Table of Contents Thank YOUSpecifications Machine Component Identification DescriptionReference 14 Fuel Valv e Lever. Additional valve for Generator FeaturesControl Panel Identification Reference 15 Choke Lever. Used during coldAnsi Safety Definitions Rules for Safe Operations IntroductionReference 120/240V 20A Receptacle. One Load Application InstallationExample = 600W When connecting Resistive Load such as Starting Electric Motors120V, 60 Hz Motors Current/Power Maximum Extension Cord LengthExtension Cords Load RequirementsOperating Speed PRE-START PreparationsStarting Manual Before StartingStarting Electric StoppingEngine Care Generator Care Troubleshooting Problem Possible Causes Possible Remedies