Multiquip operation manual GA-9.7 HZ -TROUBLESHOOTING Generator

Page 22

GA-9.7 HZ —TROUBLESHOOTING (GENERATOR)

Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Generator Troubleshooting (Table 5) information shown below and on the preceding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 5. GENERATOR TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

Low voltage

Engine speed too low?

Raise engine speed to rated RPM.

 

 

 

 

AC voltmeter not working?

Replace Ac voltmeter.

 

 

 

 

Control box internal wiring

Check control box wiring.

 

malfunction?

 

 

 

 

 

Defective ignition coil?

Check red and green ignition wires. Replace ignition wires if

Low voltage. Engine speed

 

necessary.

normal 3650 RPM (unloaded),

 

 

Rotor winding malfunction?

Check or replace rotor.

2500 RPM (idle)

 

 

 

 

Stator winding malfunction?

Check or replace stator.

 

 

 

 

Leakage breaker malfunction?

Check or replace CB1 or CB2.

 

 

 

 

Full power switch malfunction?

Check full power switch and full power switch circuit.

 

 

 

Voltage output too high.

Engine speed too high?

Lower engine speed to rated RPM.

 

 

 

Voltage output too high. Engine

Control box internal wiring

Check control box wiring.

speed normal 3650 RPM

malfunction

 

(unloaded), 2500 RPM (idle)

 

 

 

 

 

Circuit breaker will not turn on

Defective circuit breaker?

Replace circuit breaker.

"NO LOAD"

 

 

 

 

 

Circuit breaker will turn on

Overloaition?

Reduce load or replace breaker.

 

 

"LOADED" but trips immediately.

Load circuit is shorted?

Check load circuit for short.

 

 

 

 

Does not accelerate from low to

Stuck solenoid?

Check solenoid.

 

 

high "NO LOAD"

Bad Idle control switch?

Check or replace idle control switch.

 

 

 

 

 

Idle control switch malfunction?

Check or replace idle control switch.

Does not accelerate from low to

 

 

Idle control device malfunction?

Check or replace idle control device.

high "LOAD ACTIVE"

 

 

 

Control box internal wiring

Check control box wiring.

 

defective?

 

 

 

 

PAGE 22 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

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Contents Multiquip Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationOperation and Safety Decals Specifications Effects of Altitude and HeatControl Box GA-9.7 HZ General InformationGenerator EngineGA-9.7 HZ Controls and Indicators GA-9.7 HZ Installation Ground the Tool GA-9.7 HZ PRE-SETUPGround the Generator VoltsFuel Main Circuit Breaker 2-Pole 60 Hz Idle Control SwitchGA-9.7 HZ Instrumentation Fuel GaugeSingle Phase Load Watts = Voltage x AmperageWarm up Before StartingStarting OperationCleaning the Fuel Strainer Air CleanerService Daily General InspectionGA-9.7 HZ Preparation for Long -TERM Storage Generator StorageGA-9.7 HZ -WIRING Diagram GA-9.7 HZ -TROUBLESHOOTING Engine GA-9.7 HZ -TROUBLESHOOTING Engine GA-9.7 HZ -TROUBLESHOOTING Generator GA-9.7 HZ -TROUBLESHOOTING Generator GA-9.7 HZ Explanation of Code in Remarks Column Items Found In the Items Number ColumnGA-9.7 HZ Suggested Spare Parts To 3 UnitsGA-9.7 HZ Generator Assy FAN Rotor Assy Includes Items W Field AssyRectifier SET BOLT, RotorGA-9.7 HZ Control BOX Assy Control BOX Idle Control SwitchOperation Switch Terminal PlateGA-9.7 HZ Pipe Frame Assy Battery Sheet Wire StopperThrottle Wire Battery BandGA-9.7 HZ Nameplate Assy Decal OIL Drain Decal BatteryDecal Ground Decal Fuel DrainHonda GX610K1 Engine Cylinder Head Assy GASKET, Cylinder Head GUIDE, EX. Valve OSCLIP, Valve Guide COVER, HeadHonda GX610K1 Engine Cylinder Barrel Assy Switch ASSY., OIL Level COLLAR, Filter SettingCLAMP, Wire COVER, BreatherHonda GX610K1 Engine Crankcase Cover Assy Cover ASSY., OIL Pump GASKET, Case CoverBOLT, Sealing SPRING, Relief ValveHonda GX610K1 Engine Crankshaft Assy Crankshaft Comp Honda GX610K1 Engine Piston Assy Bearing F Connecting ROD Bearing A, Connecting ROD BlueBearing E, Connecting ROD Bearing G Connecting RODHonda GX610K1 Engine Camshaft Assy PLATE, Governor Weight Holder SPRING, Weight ReturnHOLDER, Governor Weight PIN, Governor Weight HolderHonda GX610K1 Engine Recoil Starter Assy GRIP, Starter Starter ASSY., Recoil R8 BRT. RED Includes Items WHonda GX610K1 Engine FAN Cover Assy Hood FAN Cover PLATE, R. SidePLATE, L Side COVER, R. Side PlateHonda GX610K1 Engine Carburetor Assy CLIP, Breather Tube GASKET, AIR CleanerTUBE, Breather Gasket SETHonda GX610K1 Engine AIR Cleaner Assy GROMMET, AIR Cleaner Housing COMP., AIR CleanerCOVER, AIR Cleaner HOSE, AIR CleanerHonda GX610K1 Engine Muffler Assy Band Assy Muffler KITPipe COMP., EX GASKET,EX,PIPEHonda GX610K1 Engine Fuel Pump Assy Pump ASSY., Fuel GROMMET, WireCLIP, Wire Harness STAY, Fuel PumpHonda GX610K1 Engine Flywheel Assy Flywheel Comp FAN, CoolingPULLEY, Starter NUT, Flange 20MMHonda GX610K1 Engine Ignition Coil Assy Coil ASSY., L. Ignition GROMMET, Ignition WireCoil ASSY., R. Ignition Coil ASSY., Charge 12V/3AHonda GX610K1 Engine Starter Motor Assy Motor ASSY., Starter Cover A, Magnetic SwitchNUT, Washer 6MM Honda GX610K1 Engine GOVERNOR/CONTROL Assy SPRING, Starter JOINT, RODSPRING, Return ROD, GovernorHonda GX610K1 Engine Labels LABEL, Caution LABEL, Specification GX610MARK, Emblem GX610 MARK, OIL Alert EHonda GX610K1 Engine -GASKET KIT GASKET, EX. PipeTerms and Conditions of Sale Parts Service Department 800/478-1244 or 310/537-3700 FAX 310

GA-9.7 HZ specifications

The Multiquip GA-9.7 HZ is a cutting-edge generator known for its reliability and versatile performance, making it ideal for both residential and commercial applications. This generator is engineered to deliver powerful and consistent electrical output, particularly when high performance is necessary. The GA-9.7 HZ stands out due to its robust design, advanced technologies, and user-friendly features, catering to the needs of professionals and DIY enthusiasts alike.

One of the main features of the GA-9.7 HZ is its reliable Honda GX series engine. This engine is designed for efficiency and durability, ensuring that the generator runs smoothly under varying loads. The Honda engine is complimented by an air-cooled, 4-stroke design, which significantly reduces fuel consumption while providing superior power output. With a maximum output of 9.7 kVA, the GA-9.7 HZ can easily handle the electrical demands of construction sites, outdoor events, and backup power for homes.

The generator is equipped with an automatic voltage regulator (AVR) that ensures stable voltage output. This technology is crucial for protecting sensitive electronic devices and machinery from voltage fluctuations, making the GA-9.7 HZ a dependable choice for powering essential equipment. Moreover, it features low oil shutdown, which automatically turns off the engine when oil levels drop too low, preventing potential engine damage and prolonging the lifespan of the generator.

In terms of usability, the GA-9.7 HZ is designed with convenience in mind. It features a user-friendly control panel with easy-to-read gauges, allowing operators to monitor runtime hours and voltage output at a glance. The generator is also equipped with multiple outlet options, including 120V and 240V receptacles, providing flexibility for various applications. Additionally, the generator's compact size and lightweight design make it portable and easy to transport, ensuring that it can be used in multiple locations with ease.

Durability is another hallmark of the GA-9.7 HZ. Its sturdy frame and high-quality components are designed to withstand challenging conditions often encountered on job sites. The weather-resistant enclosure further enhances its durability, allowing it to perform in diverse weather environments.

In summary, the Multiquip GA-9.7 HZ combines a powerful Honda engine, advanced technology such as AVR, and user-friendly features to create a robust and reliable generator. Its performance, portability, and durability make it an excellent choice for anyone in need of trusted power solutions.