Multiquip operation manual GA-6HZ- General Information

Page 9

WARNING:

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch.

Serious injury or death may result without this transfer switch.

GA-6HZ FAMILIARIZATION

Generator

The Multiquip Model GA-6HZ generator has been designed as a portable lightweight power source for 60 Hz (single- phase) vibrators, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

This generator is powered by a HONDA gasoline engine. The alternator, a brushless revolving-field type, is permanently aligned to the engine through rigid coupling.

The generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame.The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage.

This portable generator is supplied with a electrical control box. To reduce vibration caused by the engine, the control box is also placed on rubber isolators.

Control Box

The control box has the following: (all outputs are 60 Hz, single phase)

zOne 120V output receptacle.

zOne 240V output receptacle.

zOne 120V output receptacle (GFI protected).

zOne main 21 amp circuit breaker.

zAC Voltmeter

zIdle Control Switch

zFull Power Switch

zOperation Switch

GA-6HZ— GENERAL INFORMATION

Excitation System

All GA-series generators use a magnet attached to a flywheel to produce AC voltage from a lamp coil beneath the flywheel. As the magnet passes the coil it produces approximately 19-22 AC volts.

This voltage (19-22 VAC) is then sent to the control box that contains three rectifying diodes:

zExcitation (diode 1)

zBattery (diode 2)

zSlow Down (diode 3)

The AC voltage will pass through the excitation diode that converts the voltage to DC power.

This DC power is then sent to the excitation windings housed within the main windings commonly called the "stator".

This voltage is then transferred into the rotor through induction.The rotor contains two diodes within it which rectify the DC voltage and send it out through the main windings, as AC voltage.

Engine

The four-cycle air-cooled HONDA gasoline engine is designed to meet every performance requirement of this generator. Reference Table 1, page 8 for engine specifications.

Figure 1 (page 10) shows the basic controls and indicators for the GA-6HZ generator.

NOTE

In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 9

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Contents Multiquip Page Heres HOW to GET Help Table of Contents UPS Ground Service at no charge for freight Parts Ordering Procedures Maintenance Safety Rules for Safe Operation Emergencies Machine Safety Decals Operation and Safety DecalsSpecifications GA-6HZ- General Information Controls and Indicators GA-6HZ Controls and IndicatorsIndoor Installation Outdoor InstallationGeneral Inspection Prior to Operation GA-6HZ- PRE-SETUPCircuit Breaker GroundFuel Lubrication OilStart Switch Power OutletsFull Power Switch GA-6HZ- InstrumentationGA-6HZ- Load Application GA-6HZ- Operating Instructions GA-6HZ- Maintenance Generator Storage GA-6HZ- Preparation for Long -TERM StorageGA-6HZ-WIRING Diagram GA-6HZ-TROUBLESHOOTING Engine GA-6HZ-TROUBLESHOOTING Engine GA-6HZ-TROUBLESHOOTING Generator Voltage Output Items Found In the Items Number Column GA-6HZ- Explanation of Code in Remarks ColumnTo 5 Units GA-6HZ- Suggested Spare PartsGA-6HZ- Generator Assy Rotor ASS’Y Field Coil GA-6HZ- Control BOX Assy GA-6HZ- Control BOX Assy GA-6HZ- Pipe Frame Assy GA-6HZ- Pipe Frame Assy GA-6HZ- Muffler Assy GA-6HZ- Muffler Assy GA-6HZ Nameplate and Decals See Additional Decal Illustrations on Honda GX340K1 Engine Cylinder Head Honda GX340K1 Engine Cylinder Head Honda GX340K1 Engine Recoil Starter Starter ASSY, Recoil Honda GX340K1 Engine FAN Cover Cover COMP., FAN Honda GX340K1 Engine CAMSHAFT/VALVES ROD, Push Honda GX340K1 Engine PISTON/RINGS Ring SET, Piston STD Honda GX340K1 Engine AIR Cleaner Tube Breather Honda GX340K1 Engine Cylinder Barrel Barrel ASSY., Cylinder Cylinder Barrel ASSY. Electric Start 12000ZE3826 Honda GX340K1 Engine Crankcase COVER/GOVERNOR PACKING, Case Cover Honda GX340K1 Engine FLYWHEEL/FAN Assy FAN, Cooling Honda GX340K1 Engine Coil Assy Coil ASSY., Ignition Honda GX340K1 Engine Crankshaft Assy WEIGHT, Balancer Honda GX340K1 Engine Electric Starter Assy Contactor Assy Honda GX340K1 Engine Governor Controls Assy ARM, Governor Honda GX340K1 Engine Carburetor Assy Gasket SET Honda GX340K1 Engine Solenoid Assy Solenoid Assy Honda GX340K1 Engine Fuel Cock Assy SCREEN, Fuel Strainer Terms and Conditions of Sale Parts Page Denyo Manufacturing CO., Japan Multiquip INC