Multiquip DCA400 manual Required tools, Parts, Work safely, Preparation

DCA400 Series Generator

Fuel Return Modification

The following instructions are intended to assist the user in the installation of the Fuel Return Line Kit for use on the DCA400 Series generators affected by Service Bulletin GSP20110113. Please read all assembly instructions before installing the kit.

Required tools

„„13mm socket or wrench „„Flat blade screwdriver „„Pliers

„„Wire cutters „„Pipe sealant

Parts

Verify that all parts are accounted for. See Figure 1 and Table 1.

1

9

8

5 5

		7
	10	5
		5
11	6	3
	5	2
INSTRUCTIONS		4

Figure 1. Return Fuel Line Kit

Table 1. Return Fuel Line Kit

Item	Part No.	Description	QTY.	Remarks
No.
1	35500	Kit, Return Fuel Line	1	Includes
				items 2-11
2		Fitting, Bush 1/2FP x 3/4MP	1
		Steel/Yel Zinc
3		Fitting, Tee, 3/4FP x 3/4MP x	1
		3/4FP
4		Fitting, 3/4MP x 1/2 Barb, Brass	1
5		Clamp, Hose Worm #8 1/2-1.00	5
6		Hose, Fuel, 1/2" ID, Return „	1
		Extension, 53 in. (134.6 cm)
7		Fitting, Brass, 8 Barb x 8 Barb	1
8		Hose, Fuel, 1/2" ID, Vent, „	1
		24 in. (61 cm)
9		Tie, Cable Ty-Rap Black	10
10		Protector, Spiral Hose	1
11	35499	Instructions, Return Fuel Line	1

Work safely!

Only a qualified service technician with proper training should perform this installation. Follow all shop safety rules when performing this installation.

Preparation

1.Make sure generator is turned off and engine is cool.

2.Place the generator in an area free of dirt and debris Make sure it is on secure level ground with chock blocks underneath each wheel to prevent the generator from rolling.

3.Disconnect negative battery cable from the battery.

4.Remove front cabinet panel to gain access to generator fuel tank.

5.Remove trailer fuel tank cover to gain access to trailer fuel tank.

DCA400 Series — Fuel Return line kit instructions p/n 35499 — Rev. #0 (01/26/11) — Page 1