Lewmar Comprehensive Hatch Installation Instructions for Trimline Models

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B2179 ISS B

Trimline Hatch Fitting & Adjustment Instructions

(To be retained in owners manual for future reference)

Trimline hatches are for use on all craft types in accordance with ISO/DIS 12216.2(E), DESIGN CAT "A", AREAS II, III and IV. Modification of the hatch by the fitting of vents etc. will invalidate the compliance with this standard.

Fitting Instructions

Trimline hatches should be fitted to a flat surface with a maximum tolerance of +/- 1mm and a deck / hull thickness of 15-61mm. Check that all fastenings will be clear of deck moulding radii etc. Allow clearance for lid opening.

Mark the deck with a pencil around the outside edge of the lower frame flange.

It is essential that the lower frame is placed square on the deck opening.

When fitting a number of hatches it is advisable to prepare a template.

Cut out deck along pencil line using a suitable saw.

Where the deck is of composite construction, it is recommended that the exposed laminate be sealed with the appropriate material prior to fitting the hatch. Openings cut in metal decks should have all burrs and sharp edges removed.

Hatches should not be considered as stiffening members and it is recommended that the deck be adequately stiffened to prevent distortion during heavy weather.

Re-check the frame on aperture and then apply bedding compound to the channel in lower frame. Bedding compound must have good adhesive qualities (eg. silicone sealant), be a suitable grade for marine sealing applications, of 3mm minimum thickness and compressible to allow the lower frame to be pulled down in contact with the deck by the securing screws.

Position lower frame over hole and drill two fixing screw holes in opposite corners. Insert appropriate stainless steel fasteners.(see below).

Deck type

Wood

M5 through bolts or marine grade wood screws.

GRP/Steel/Al Alloy

M5 through bolts or machine screws into suitable tapped plates.

Fixing Sizes

M5, 10UNC, 2BA, 3/16", Wood screws (min. length 40mm).

Drill remainder of holes and fasten down from the centre working out to the edges. Clean off surplus sealant.

Once installed check for correct operation of the hatch lid, ie. closing/locking, even pressure of seal etc.

Please Turn Over

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Contents Hatch Spares Book Volume Hatch & Portlight Product Marking & Date Coding Lewmar Hatch Identification Superhatch AbcdSize Rollstop Hatch Trimline Hatch Coastline Hatch Also known as Coastline sizes 00 to 24, 33, 41 Trimport HatchOcean Hatch Concept Trims & Flyscreens Plastic Trim & Alloy Framed Flyscreen Trims, Flyscreens & Accessories=OC Elasticated Flyscreens, Alloy Trims & Trimkits Please Turn Over Please Turn Over Trimline Hatch Fitting & Adjustment Instructions User Notes Page Page Page Page Page Page Trimport / Coastline Fitting & Adjustment Instructions Friction lever adjustment Ocean Hatch Fitting & Adjustment Instructions Catalogue No Thread Size Concept Hatch Fitting & Adjustment Instructions Do not lock the levers in the ventilation position Concept Circular Hatch Fitting & Adjustment Instructions Previous Page Page 2 Page Page Part Number Superhatch Left Handle KITSuperhatch Plastic Corner Catch Block Superhatch Hinge Kits Superhatch Seal Kits ACRYLIC/HINGE Fastening Size 6 Hinge PIN KIT Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Hatch Retro FIT Lock & KEY Fitting Instructions Page Page Page Page Page Page Page Page Page Lewmar Limited Warranty Liability Terms and Conditions of Sale