Kohler 7EFOZD, 9EFOZD, 9EOZD, 8.5EFOZD, 10EOZD manual Introduction, Numbering System Significance

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Introduction

This manual lists service replacement parts for 8.5EFOZD/10EOZD, 9EFOZD/10EOZD, and 7EFOZD/ 9EOZD generator sets.

Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever.

This manual includes the following main sections:

Table of Contents. Lists the sections of the manual.

Introduction (and other information sections). Contains introductory material about part numbers, illustrations, and hardware.

Specification Number Index. Lists the generator set specs and groups.

Group Parts Lists. List the part numbers of parts in the groups.

Kit Sections. List modules and accessories and their parts.

Appendices. Include Abbreviations, Common

Hardware Application Guidelines, General Torque

Specifications, Common Hardware Identification, and

Common Hardware List.

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Numbering System Significance

This manual uses the following numbering systems:

Specification Number. The product identification number located on the generator set nameplate. Specification numbers break down into groups.

Group Number. A unique number representing a parts group needed to assemble a generator set function. For example, Group 101 is the Air Intake group.

Variation or Module Number. A group might have several variations. Each variation performs the same function with different parts lists. For example, a 50 Hz generator alternator and a 60 Hz generator alternator both perform the same function; however, with different parts. Each difference requires a group variation or module number.

Part Number. The part number identifies an individual assembly, subassembly, component, or accessory kit.

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Illustrations

Illustrations (or exploded-view drawings) best representing the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show all parts. Do not use illustrations for assembly or disassembly.

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How to Find Part Numbers

Use the following steps to locate a service replacement part.

1.Locate the generator set nameplate to identify the generator set spec number.

2.Locate a second generator set nameplate listing accessories to identify installed modules. On some models the accessory nameplate is mounted inside the generator junction box.

3.Turn to the Specification Number Index. The first column lists the generator set spec numbers. The headings identify the groups of parts that make up the generator set.

4.Identify the group most likely to include the service part number.

5.Find the group variation number at the intersection of the spec number row and the group column. Note the variation number.

6.Page forward to locate the group identified in step 4 or find the appropriate page in the Table of Contents.

7.Find the part on the illustration and note the item number of the part or find the part description in the parts list.

8.Select the part number that corresponds to your group variation. The first column lists the illustration item number. Find the variation identified in the Specification Number Index or the module number found on the generator set nameplate in the appropriate column on the right side of the parts list table. Find the quantity used at the intersection of the item number row and the variation column. A blank space at the intersection means the variation/module does not use that part number.

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Hardware References

Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as “Hardware, 3/8-16” in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if contacting the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications. See Common Hardware Application Guidelines in the appendix for mating hardware instructions.

Some hardware items require a specific size or some other characteristic. In that case, use the part number listed in the text.

When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturer’s original hardware. Use the Common Hardware List in the appendix to identify the common hardware hardness.

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TP-6270 11/06

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Contents 7EFOZD/9EOZD 5EFOZD/10EOZD 9EFOZD/10EOZD Table of Contents Numbering System Significance IntroductionSpecification Number Index Quantity Var. No Part Number Description Group 1 Cylinder BlockQuantity Group 2 Gear Housing 627022 TP-6270 11/06 Quantity Group 3 Mounting Flange and Oil Sump 627032 Group 4 Cylinder Head Quantity 627042 TP-6270 11/06 Group 4 Cylinder Head Group 5 Intake Manifold Group 6 Camshaft and Drive Gear 627062 Group 7 Crankshaft and Piston 627072 Group 8 Lubrication Oil System 627082 Group 9 Cooling Water System 627092 Group 10 Fuel Injection Pump See Group 6270102 Group 12 Fuel Injection Valve 6270122 Group 13 Fuel Line and Filter 6270132 Group 14 Starting Motor 6270142 Group 15 Gasket Set 6270152 GR1 Group 101 Air IntakeGroup 103 Fuel System GR2 GR9 Group 104 Cooling System GR3 Group 104 Cooling System Quantity Group 105 Engine GR4 Group 107 Nameplate and Decals 6270109a Group 109 Skid and Plant MountingGroup 201 Generator and Mounting GR7 Group 301 Controller and Mounting Paint and Miscellaneous Parts Group 701 LiteratureCircuit Breakers Parts List AccessoriesIsolated Standoff GM38314-KA1 Miscellaneous Accessories Sound Shield Qty Description Sound Shield GM38536-KAKP1 Appendix a Abbreviations LCB Appendix B Common Hardware Application Guidelines Appendix C General Torque Specifications Appendix D Common Hardware Identification Appendix E Common Hardware List Metric Metric Page 2004, 2005, 2006 by Kohler Co. All rights reserved