Kohler 8.5EFOZD, 9EFOZD, 9EOZD, 7EFOZD, 10EOZD Appendix B Common Hardware Application Guidelines

Page 57

Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made.

Bolt/Screw Length: When bolt/screw length is not given, use Figure 1 as a guide. As a general rule, a minimum length of one thread beyond the nut and a maximum length of 1/2 the bolt/screw diameter beyond the nut is the preferred method.

Washers and Nuts: Use split lock washers as a bolt locking device where specified. Use SAE flat washers with whiz nuts, spiralock nuts, or standard nuts and preloading (torque) of the bolt in all other applications.

See Appendix C, General Torque Specifications, and other torque specifications in the service literature.

Preferred Nut/Bolt Clearance

12

Unacceptable Nut/Bolt Clearance

3

G-585

1.1/2 of bolt diameter

2.Min. 1 full thread beyond top of nut

3.Below top of nut

Figure 1 Acceptable Bolt Lengths

Steps for common hardware application:

1.Determine entry hole type: round or slotted.

2.Determine exit hole type: fixed female thread (weld nut), round, or slotted.

For round and slotted exit holes, determine if hardware is greater than 1/2 inch in diameter, or 1/2 inch in diameter or less. Hardware that is greater than 1/2 inch in diameter takes a standard nut and SAE washer. Hardware 1/2 inch or less in diameter can take a properly torqued whiz nut or spiralock nut. See Figure 2.

3.Follow these SAE washer rules after determining exit hole type:

a.Always use a washer between hardware and a slot.

b.Always use a washer under a nut (see 2 above for exception).

c.Use a washer under a bolt when the female thread is fixed (weld nut).

4.Refer to Figure 2, which depicts the preceding hardware configuration possibilities.

2

1

3

5

6

4

G-585

1.Cap screw

2.Entry hole types

3.Standard nut and SAE washer

4.Whiz nut or spiralock: up to 1/2 in. dia. hardware

5.Weld nuts: above 1/2 in. dia. hardware

6.Exit hole types

Figure 2 Acceptable Hardware Combinations

TP-6270 11/06

Appendix 57

Image 57
Contents 7EFOZD/9EOZD 5EFOZD/10EOZD 9EFOZD/10EOZD Table of Contents Numbering System Significance IntroductionSpecification Number Index Quantity Var. No Part Number Description Group 1 Cylinder BlockQuantity Group 2 Gear Housing 627022 TP-6270 11/06 Quantity Group 3 Mounting Flange and Oil Sump 627032 Group 4 Cylinder Head Quantity 627042 TP-6270 11/06 Group 4 Cylinder Head Group 5 Intake Manifold Group 6 Camshaft and Drive Gear 627062 Group 7 Crankshaft and Piston 627072 Group 8 Lubrication Oil System 627082 Group 9 Cooling Water System 627092 Group 10 Fuel Injection Pump See Group 6270102 Group 12 Fuel Injection Valve 6270122 Group 13 Fuel Line and Filter 6270132 Group 14 Starting Motor 6270142 Group 15 Gasket Set 6270152 GR1 Group 101 Air IntakeGroup 103 Fuel System GR2 GR9 Group 104 Cooling System GR3 Group 104 Cooling System Quantity Group 105 Engine GR4 Group 107 Nameplate and Decals 6270109a Group 109 Skid and Plant MountingGroup 201 Generator and Mounting GR7 Group 301 Controller and Mounting Paint and Miscellaneous Parts Group 701 LiteratureCircuit Breakers Parts List AccessoriesIsolated Standoff GM38314-KA1 Miscellaneous Accessories Sound Shield Qty Description Sound Shield GM38536-KAKP1 Appendix a Abbreviations LCB Appendix B Common Hardware Application Guidelines Appendix C General Torque Specifications Appendix D Common Hardware Identification Appendix E Common Hardware List Metric Metric Page 2004, 2005, 2006 by Kohler Co. All rights reserved