Hubbell None manual Spring Adjustment, Cable Installation Reference Drawing

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4. Remove cable from spool by looping over spool flange and slip ring cover.

5. Remove slip ring cover

6. Disconnect cable leads from slip ring brush terminals.

7. Loosen counternut on cable connector in spool and pull cable out.

CAUTION

Failure to relieve all spring tension prior to removing cable could result in damage to equipment or personal injury. Follow instructions carefully.

8. Install new cable following directions below.

CABLE INSTALLATION

Use the following procedure to replace cable or if reel was ordered without cable. Refer to CABLE INSTALLATION REFERENCE DRAWING, below.

1. Unspool new cable from shipping spool and lay out to eliminate twist.

NOTE: This step is not essential, but will aid in winding operation of the reel and prolong cable life.

2. Remove slip ring cover.

3. Loosen counter nut on cable connector (nut is inside slip ring housing).

4. Feed one end of the cable through cable connector in spool and into the slip ring side. (See drawing below).

5. Connect individual conductors to appropriate collector brushes on slip ring assembly using crimp fitting

or similar connection method.

5. Tighten cable connector in spool. Do not over-tighten.

6. Wind the cable onto the reel spool by hand rotating spool in direction it turns free of spring tension. (Normally counter-clockwise when viewed from junction box side)

7. Replace slip ring cover and gasket.

8. Complete working end connections. Adjust cable stop.

9. Pretension reel and complete installation as

described in INSTALLATION section.

SPRING ADJUSTMENT

Adjust tension by adding wraps (increasing tension) or removing wraps (decreasing tension) from the spool.

WARNING

If machine pull reel, move machinery to position closest to reel before adjusting spring tension. Adjusting tension with cable extended may result in damage to reel or personal injury.

1.Pull about 10” of cable, allowing spool to rotate.

INCREASE TENSION: Without allowing spool to rotate, hand feed cable through hose guide until loop is large enough to slip onto spool. Add two or three wraps until desired tension is achieved. See Figure 3.

DECREASE TENSION: Without allowing spool to rotate, hand

feed cable back trhough guide to provide slack. Remove one or two wraps from spool. See Figure 4.

2. Test reel operation.

Figure 3

Figure 4

TO INCREASE

TO DECREASE

TENSION, REMOVE

TENSION, ADD

WRAPS FROM

WRAPS TO SPOOL

SPOOL

 

CABLE INSTALLATION REFERENCE DRAWING

SUPPLY CABLE–ATTACH TO LEADS

 

FROM SLIP RING IN JUNCTION BOX

 

 

 

 

 

MOUNTING

 

 

LINE ENTRANCE

 

SLIP RING

BASE

 

 

SPOOL

ASSEMBLY

 

 

 

(NPT)

 

 

 

SPOOL

 

 

PAYOFF

 

 

JUNCTION

 

 

 

 

BOX

 

 

DIRECTION–

 

 

 

 

 

OPTIONAL

 

 

 

 

SLIP RING

CABLE GUIDE

 

 

 

 

COVER

LOCATION

 

 

 

 

 

 

 

 

SPRING

 

REMOVE

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

SPRING

ATTACH INDIVIDUAL

 

 

 

MOTOR

 

 

 

DISTRIBUTION CABLE

 

 

 

 

 

PAYOFF

 

 

PAYOFF

 

CONDUCTORS TO

 

 

 

SLIP RING BRUSHES

 

 

DIRECTION–

CABLE

DIRECTION–

 

 

 

 

 

OPTIONAL

 

MOST

SPOOL ROTATION DIREC-

 

CONNECTOR

 

COMMON

 

CABLE GUIDE

DISTRIBUTION

 

TION TO WIND CABLE

 

LOCATION

CABLE

 

CABLE GUIDE

 

 

WHEN VIEWED FROM

 

 

INSTALL CABLE

 

POSITION

 

 

 

JUNCTION BOX SIDE

 

 

 

 

 

 

THIS DIRECTION

 

 

 

 

 

 

HUBBELL

 

GLEASON REEL CORP.

®

P.O. Box 26 • 600 South Clark St.

 

®

Mayville, WI 53050–0026

Phone 920–387–4120 • Fax 920–387–4189

A Hubbell Company

Printed in USA

Bulletin No.039453.b

 

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Contents Installation MaintenanceSpring Replacement Ratchet LockIllustrated Parts List SLIP-RING EnclosureOptional Accessories KIT no Description QTYSpring Adjustment Cable InstallationCable Installation Reference Drawing

None specifications

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