Guardian Technologies 005336-1, 005337-1 owner manual Service Schedule

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Standby Generator Sets

Service Schedule

SERVICE SCHEDULE

The following is a recommended maintenance schedule for small standby and residential generator sets. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need to be decreased (performed more frequently) if the unit is used in a severe applica- tion. Use calendar time or accumulated run time, from the previous maintenance interval to determine the next required maintenance interval.

Service Maintenance Interval Information:

The various service maintenance intervals are designated by interval numbers as follows:

1An early inspection of the generator set to insure it is ready to operate when required and to identify any poten- tial problem areas.

Performed monthly this requires approximately .5 man-hours per unit to complete.

This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting automatically without warning:

To prevent injury, perform the following steps in the order indicated before starting any maintenance:

Disable the generator set from starting and/or connecting to the load by setting the control panel AUTO/OFF/MANUAL switch to the OFF position.

Remove the 5 amp and 15 amp control panel fuses.

Turn off the battery charger (turn OFF utility supply to ATS).

Remove the negative battery cable.

The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

2A break-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed ONLY ONCE following the first three months, or 30 run time hours of operation after purchase of the unit and requires approximately 2.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by a Service Dealer.

3An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed semi-annually this requires approximately 1.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by a Service Dealer.

4A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed annually this requires approximately 4.0 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by a Service Dealer.

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Contents 20kW Models 005336-1 Standby Generator Sets Table of Contents  Warning   Electrical Hazards  ‹ Operation and Maintenance ‹ HOW to Obtain ServiceAuthorized Service Dealer Location IntroductionIdentification Record ‹ Data LabelCoolant Recommendations Equipment DescriptionEngine OIL Recommendations Engine Protective Devices Fuel System ‹ Fuel Requirements‹ Natural GAS Fuel System ‹ LP Fuel SystemSpecifications ‹ Reconfiguring the Fuel System ‹ Cold Weather KITAlternator Power Winding Connections ‹ FOUR-LEAD, SINGLE-PHASE Stator‹ 3-PHASE Alternators Generator AC Lead ConnectionsInitial Inspection for QT Genset Startup InstallationPreparation Before START-UP ‹ START-UP Inspection START-UP Checklist‹ Preparation for START-UP Operating Unit with Manual Transfer Switch Generator Control Operation‹ Engine START-UP and Transfer ‹ Retransfer and ShutdownChecking Fluid Levels Maintenance Performed by Service FacilitiesCooling System ‹ Battery Fluid ‹ Check Battery‹ Exercise System ‹ Inspect Cooling System‹ Spark Plugs ‹ Changing the Engine AIR Cleaner ‹ Coolant Change‹ Changing Engine OIL Miscellaneous Maintenance Service Schedule Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Guide Problem Cause CorrectionStandby Generator Sets Standby Generator Sets Standby Generator Sets Standby Generator Sets Page Breaker Tray BACK/BOTTOM Page Assy RTR 20KW 2PH for Units Built Before February Page Components Included in 0G3365E Page Support Radiator LH Side Page Battery Tray C1 CPL Page Mounting Base 1.6L Page ASM Motor Stepper Page Engine Generac 1.6L NG Page Elbow 90D 3/4 NPT Page Roof C1 CPL Page Muffler C1 Page Page Page Page Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty

005336-1, 005337-1 specifications

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