Generac Power Systems 005219-0 Repair Parts, ‹ Battery Maintenance, ‹ Battery Replacement

Page 19

Standby Generator Sets

Maintenance

‹BATTERY MAINTENANCE

The battery should be inspected per the “Service Schedule” section. The following procedure should be followed for inspection:

1.Inspect the battery posts and cables for tightness and corrosion. Tighten and clean as necessary.

2.Check the battery fluid level of unsealed batteries and, if necessary, fill with DISTILLED WATER ONLY. DO NOT USE TAP WATER IN BATTER- IES.

3.Have the state of charge and condition checked. This should be done with an automotive-type bat- tery hydrometer.

DANGER

Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charg- ing. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shat- ter the battery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smok- ing, open flame, sparks or any spark producing tools or equipment near the battery.

Battery electrolyte fluid is an extremely caus- tic sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If the fluid is spilled, flush the affected area immediately with clear water.

Do not use any jumper cables or booster battery to crank and start the generator engine. If the battery has completely discharged, remove it from the generator for recharging.

Be sure the AUTO/OFF/MANUAL switch is set to the OFF position before connecting the battery cables. If the switch is set to AUTO or MANUAL, the generator can crank and start as soon as the battery cables are connected.

Be sure the 120VAC power supply to the battery is turned OFF, or sparking may occur at the bat- tery posts as the cables are attached and cause an explosion.

‹BATTERY REPLACEMENT

When replacing batteries, use the same number and the type of battery that follows:

 

BCI Group No.

CCA

 

 

24F-6

525 @ 0 deg. F

 

 

 

 

 

NOTE:

The BCI number should be located directly on the battery.

REPAIR PARTS

The latter portion of this manual consists of exploded views, parts lists and electrical data pertaining to this generator set. The parts lists consist of (a) an item number, (b) a part number, (c) the quantity required, and (d) a description of the part. The item number corresponds to an identical number on the exploded view drawing.

 

Periodic Replacement Parts

Part Name

Part Number

Oil Filter

# 0E7415

Radiator Cap

# 046627

Air Cleaner

# 0A4637

Spark Plug

Champion # RC12LC4

08/05

0 .Rev Maint001

10-4

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Contents Model Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service Authorized Service Dealer Location‹ Data Label Identification RecordEngine OIL Recommendations Equipment DescriptionCoolant Recommendations Engine Protective Devices ‹ LP Fuel System Fuel System‹ Fuel Requirements ‹ Natural GAS Fuel SystemSpecifications ‹ Cold Weather KIT ‹ Reconfiguring the Fuel SystemGenerator AC Lead Connections Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator ‹ 3-PHASE AlternatorsPreparation Before START-UP InstallationInitial Inspection for QT Genset Startup ‹ Preparation for START-UP START-UP Checklist‹ START-UP Inspection ‹ Retransfer and Shutdown Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Engine START-UP and TransferChecking Fluid Levels Cooling SystemMaintenance Owner Operator can Perform Miscellaneous Maintenance ‹ Battery Maintenance Repair Parts‹ Battery Replacement KW 150 KW Standby GAS Engine Driven Generator Sets Service ScheduleMaintenance Level 11-3 11-4 Problem Cause Correction Troubleshooting GuideStandby Generator Sets Page PAN CB Conn BOX Page Assy RTR 390 30KD1 CPL Page Components Included in 01827E Page MTG Base 3.0L 30KW C2 Page Tray Battery Page Plate AIR Cleaner Adapter Page Engine 3.0L Ford FD Make CPL Page Weldment RAD Support 3.0L C2 Page Page Page Flange Fuel Inlet Page Pipe Exhaust Muffler Page Rear Wrap C2 Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty

005219-0 specifications

Generac Power Systems 005219-0 is a robust and versatile backup power generator designed for residential and commercial applications. Known for its reliability and advanced features, this generator ensures that you have a dependable power source when you need it the most, particularly during unexpected outages.

One of the standout features of the Generac 005219-0 is its powerful engine. It is equipped with a 22 kW capacity, which is sufficient to power essential appliances and systems in your home or business. This power allows for the simultaneous operation of multiple devices, such as refrigerators, air conditioning units, and electronics, without the worry of overloading the system.

Generac’s patented Quiet-Test Technology is another significant characteristic of the 005219-0, which enables the generator to run at a lower RPM during weekly self-tests. This feature not only ensures that the generator is in optimal condition but also minimizes noise, making it less intrusive for homeowners while providing peace of mind that the generator is ready when needed.

The generator utilizes an automatic transfer switch, which instantly switches your home's power source from the grid to the generator in the event of a power failure. This seamless transition prevents any disruption in your daily activities and protects sensitive electronics from power surges.

Additionally, Generac is known for its tough design and weather-resistant features. The generator is constructed with durable materials to withstand various weather conditions, making it suitable for outdoor placement. Furthermore, the unit typically comes with a corrosion-resistant aluminum enclosure, ensuring longevity and reduced maintenance.

The 005219-0 also includes user-friendly control options, which are facilitated by a digital controller that provides easy monitoring and management of the generator’s functions. This capability allows users to track power consumption, manage maintenance schedules, and diagnose any potential issues quickly.

Lastly, Generac stands behind its products with comprehensive warranties, providing customers with assurance and confidence in their investment. With excellent customer service and support, owning a Generac generator like the 005219-0 means you are investing in a reliable power solution that meets your energy needs effectively.
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