Generac Power Systems 005262-0 owner manual Introduction, ‹ Read this Manual Thoroughly

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Standby Generator Sets

Important Safety Instructions

INTRODUCTION

Thank you for purchasing this model of the standby generator set product line.

Every effort was expended to make sure that the information and instructions in this manual were both accurate and current at the time the manual was written. However, the manufacturer reserves the right to change, alter or otherwise improve this product(s) at any time without prior notice.

‹READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, con- tact the nearest Authorized Service Dealer for start- ing, operating and servicing procedures.

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert person- nel to special instructions about a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

DANGER

After this heading, read instructions that, if not strictly complied with, will result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, may result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, could result in damage to equipment and/or property.

NOTE:

After this heading, read explanatory statements that require special emphasis.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compli- ance with the special instructions while performing the service are essential to preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:

This symbol points out important safety infor- mation that, if not followed, could endanger personal safety and/or property of others.

Thishazard.symbol points out potential explosion

This symbol points out potential fire hazard.

Thishazard.symbol points out potential electrical shock

The operator is responsible for proper and safe use of the equipment. The manufacturer strongly recom- mends that the operator read this Owner's Manual and thoroughly understand all instructions before using this equipment. The manufacturer also strong- ly recommends instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.

‹OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by an Authorized Service Dealer. Normal maintenance service and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service.

Proper maintenance and care of the generator ensure a minimum number of problems and keep operating expenses at a minimum. See an Authorized Service Dealer for service aids and accessories.

Operating instructions presented in this manual assume that the standby electric system has been installed by an Authorized Service Dealer or other competent, qualified contractor. Installation of this equipment is not a “do-it-yourself” project.

‹HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, simply contact an Authorized Service Dealer for assistance. Service technicians are factory-trained and are capable of handling all service needs.

When contacting an Authorized Service Dealer or the factory about parts and service, always supply the complete model number of the unit as given on the front cover of this manual or on the DATA LABEL affixed to the unit.

AUTHORIZED SERVICE DEALER LOCATION

To locate the nearest AUTHORIZED

SERVICE DEALER, please call this number:

1-800-333-1322

or locate us on the web at:

www.generac.com

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Contents Model Standby Generator Sets Table of Contents  Warning   Electrical Hazards  ‹ HOW to Obtain Service ‹ Operation and MaintenanceAuthorized Service Dealer Location Introduction‹ Data Label Identification RecordCoolant Recommendations Equipment DescriptionEngine OIL Recommendations Engine Protective Devices ‹ Fuel Requirements Fuel System‹ Natural GAS Fuel System ‹ LP Fuel SystemSpecifications ‹ Cold Weather KIT ‹ Reconfiguring the Fuel System‹ FOUR-LEAD, SINGLE-PHASE Stator Alternator Power Winding Connections‹ 3-PHASE Alternators Generator AC Lead ConnectionsInitial Inspection for QT Genset Startup InstallationPreparation Before START-UP ‹ START-UP Inspection START-UP Checklist‹ Preparation for START-UP Generator Control Operation Operating Unit with Manual Transfer Switch‹ Engine START-UP and Transfer ‹ Retransfer and ShutdownChecking Fluid Levels Cooling SystemMaintenance Owner Operator can Perform ‹ Spark Plugs ‹ Changing the Engine AIR Cleaner ‹ Coolant Change‹ Changing Engine OIL ‹ Cleaning the Generator Miscellaneous Maintenance‹ Battery ‹ Battery MaintenanceKW 150 KW Standby GAS Engine Driven Generator Sets Service ScheduleMaintenance Level 11-3 11-4 Problem Cause Correction Troubleshooting GuideStandby Generator Sets Standby Generator Sets Standby Generator Sets Page PAN CB Conn BOX Page UL Circuit Breaker QJ-2P Page Instr Hypot Test not Shown Page Components Included in 0F9696E Page Weldment Frame 2.4L C2 Page Battery Tray C1 CPL Page Engine 2.4L G1 Page Weldment Radiator Support 2.4L Page Gasket Bosch 32 Page Flange Fuel Inlet Page Rear Wrap C2 CPL Page Bracket Muffler Page Page Page Page Page Page Page Page Page Page Page C2 Units Standby Generator Sets Warranty