Dixon 27 KOH/968999626, 30 KOH/968999592, 30 KOH/968999591 Deck belt installation for 60 decks

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MAINTENANCE

Deck belt installation

NOTE: For ease in installing the deck belt, refer to the routing decal on the front edge of the deck.

Wrap the deck belt around the electric clutch that is located on the engine shaft.

Push the rest of the belt through the IZT (Integrated Zeroturn Transaxle) support and up onto the deck.

Starting on the right hand side of the deck, wrap the belt around the large right side idler, right cutter housing pulley, small center idler, center pulley, left side pulley and then around the large left side idler.

The belt will be loose at this point.

Using a ratchet with a 9/16" socket on the spring idler bolt to relieve the tension on the belt. See decal on the top of deck for belt routing information.

After installation is complete check the belt for twists.

Deck belt installation for 60" decks

Remove floor plate to gain access to the deck Route the belt according to the illustration.

Route belt around clutch and all pulleys according to diagram except for spindle pulley #4.

Using a ½" breaker bar and short ½” extension, insert extension into spring-loaded idler at the square hole in the idler arm #3.

Rotate spring-loaded idler #3 clockwise to relieve tension and lengthen belt until belt can be slipped over remaining pulley #4. Belt installation is complete.

1

2

7

4

63

5

8011-580

Belt routing, deck belt

8011-622

Slackening the belt tensioner

1

2

7

4

63

5

8011-580

1. Clutch pulley

2. Spring

3. Spring-loaded idler pulley

4. Left spindle

5. Center spindle

6. Center fixed idler pulley

7. Right spindle

Belt routing, deck belt - 60” decks

English-48

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Contents Grizzly Page Contents English-4 Introduction Good Service Manufacturing NumberSymbols and Decals Important InformationRemove key before Safety General OperationNever take passengers Personal Safety Equipment Slope OperationChildren Maintenance Safe Handling of GasolineGeneral Maintenance Risk of sparking Transport Roll over Protection system Rops Customer responsibilitiesControls ControlsSteering Control Levers TrackingBlade switch Hour MeterParking Brake Ignition Switch FusesRefueling Seat Adjustment Lever Fuel Shut Off ValveChoke Control Throttle Control Lifting Lever for the Mower DeckAccessories Pump release valvesTracking Operation OperationTraining To move forward and backwardRoll bar and safety belt Before StartingStarting the Engine Depress the control for disengaging the mower deck Open the fuel valve for the selected fuel tank Return to run position To start an engine with a weak battery To attach jumper cablesTo remove cables, reverse order Mower deck’s anti-scalp rollers should be evenly adjusted RunningOperating on hills Mowing Tips Stopping the Engine Moving by HandVent screw on the hydraulic pump Maintenance Maintenance ScheduleDaily Weekly Maintenance interval Least Hours Once Maintenance Before AfterDaily Maintenance Before After Battery To clean battery and terminalsReplacing battery Checking the Safety System Ignition SystemChecking and Adjusting the Throttle Cable Checking and Adjusting the Choke CableChecking the Engine’s Cooling Air Intake English-42 Servicing Precleaner Service Paper ElementReplacing the Air Filter Kohler Engine Air Filter Maintenance Valve with two fingers to let out the dirtFilter replacement Air filter indicator optionalReplacing the Fuel Filter Checking the Fuel Pump’s Air FilterChecking Tire Pressures Checking the Parking Brake Checking the V-beltsDeck belt To replace deck beltDeck belt installation Deck belt installation for 60 decksPump belt Checking the Blades Blade replacement Adjusting the Mower Deck Adjusting Cutting HeightLeveling To adjust anti-scalp rollers Engine oil coolerCleaning and Washing Removal and installation of caster wheelCaster Wheels HardwareLubrication Lubrication ScheduleChange hydraulic transmission filters Lubricating the Cables Shaft Bushings and LinkageLubricating in Accordance with the Lubrication Schedule Engine Oil, Kohler Engine Changing the Engine Oil Checking the Oil Level Oil Recommendations Oil TypeMower Deck Height Adjuster Throttle and Choke Cables, Lever BearingsFront Wheel Mount Front Wheel BearingsBelt Adjuster, Mower Deck Steering Control Shafts Tip the driver’s seatMower Deck Struts Changing the Oil Filter Trouble Shooting Guide Trouble Shooting GuideEnglish-64 English-65 Service StorageWinter Storage Wiring Diagram Technical Data Grizzly EngineTransmission Overall dimensions Grizzly EquipmentProductivity English-70 Productivity Acres/h/24300m2h Acres/h/20655m2h English-72 English-73 English-74 Productivity Acres/h/20655m2h Accessories Conformity Certificates Conformity CertificatesService Journal Service JournalAfter the First 5-8 Hours Hour Service English-81 English-82 English-83 At Least Once Each Year English-85 Warranty Black BearTM, Kodiak & Grizzly MowersPage Part No 131266R01 09/25/07