Dixon 27 KOH/968999588, 30 KOH/968999592, GRIZZLY 60 Ignition System, Checking the Safety System

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MAINTENANCE

Ignition System

The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance.

For recommended spark plugs, see Technical Data.

1.Remove the ignition cable boot and clean around the spark plug.

2.Remove the spark plug with a spark plug socket wrench.

3.Check the spark plug. Replace the spark plug if fouled, the electrodes are burned and if the insulation is cracked or damaged. Clean the spark plug with a steel brush if it is to be reused.

4.Measure the electrode gap with a gapping tool. The gap should be .030” (0.75 mm). Adjust as necessary by bending the side electrode.

5.Reinsert the spark plug, turning by hand to avoid damaging the threads.

6.After the spark plug is seated, tighten it using a spark plug wrench so that the washer is compressed. A used spark plug should be turned

1/8 of a turn from the seated position. A new spark plug should be turned ¼ a turn from the seated position.

7.Replace the ignition cable.

IMPORTANT INFORMATION

Fitting the wrong spark plug type can damage the engine.

Inadequately tightened spark plugs can cause overheating and damage the engine. Tightening the spark plugs too hard can damage the threads in the cylinder head.

8011-054

Measure the electrode gap

Checking the Safety System

The machine is equipped with a safety system that prevents starting or driving under the following conditions.

The engine can only be started when:

1.The mower deck is disengaged.

2.The steering controls are in the outer, locked neutral position.

3.The driver is sitting in the driver’s seat.

4.The parking brake is on.

Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again.

If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again.

Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position.

Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat.

Conditions for starting

8011-527-1

 

IMPORTANT INFORMATION

In order to be able to drive, the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position, otherwise the engine will stop.

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Contents Grizzly Page Contents English-4 Introduction Good Service Manufacturing NumberSymbols and Decals Important InformationRemove key before Safety General OperationNever take passengers Personal Safety Equipment Slope OperationChildren Maintenance Safe Handling of GasolineGeneral Maintenance Risk of sparking Transport Roll over Protection system Rops Customer responsibilitiesControls ControlsSteering Control Levers TrackingHour Meter Blade switchParking Brake Ignition Switch FusesRefueling Fuel Shut Off Valve Seat Adjustment LeverChoke Control Throttle Control Lifting Lever for the Mower DeckPump release valves AccessoriesTracking Operation OperationTraining To move forward and backwardBefore Starting Roll bar and safety beltStarting the Engine Depress the control for disengaging the mower deck Open the fuel valve for the selected fuel tank Return to run position To attach jumper cables To start an engine with a weak batteryTo remove cables, reverse order Mower deck’s anti-scalp rollers should be evenly adjusted RunningOperating on hills Mowing Tips Stopping the Engine Moving by HandVent screw on the hydraulic pump Maintenance Maintenance ScheduleDaily Weekly Maintenance interval Least Hours Once Maintenance Before AfterDaily Maintenance Before After To clean battery and terminals BatteryReplacing battery Checking the Safety System Ignition SystemChecking and Adjusting the Choke Cable Checking and Adjusting the Throttle CableChecking the Engine’s Cooling Air Intake English-42 Service Paper Element Servicing PrecleanerReplacing the Air Filter Kohler Engine Air Filter Maintenance Valve with two fingers to let out the dirtFilter replacement Air filter indicator optionalChecking the Fuel Pump’s Air Filter Replacing the Fuel FilterChecking Tire Pressures Checking the Parking Brake Checking the V-beltsDeck belt To replace deck beltDeck belt installation Deck belt installation for 60 decksPump belt Checking the Blades Blade replacement Adjusting Cutting Height Adjusting the Mower DeckLeveling To adjust anti-scalp rollers Engine oil coolerCleaning and Washing Removal and installation of caster wheelCaster Wheels HardwareLubrication Schedule LubricationChange hydraulic transmission filters Shaft Bushings and Linkage Lubricating the CablesLubricating in Accordance with the Lubrication Schedule Engine Oil, Kohler Engine Changing the Engine Oil Checking the Oil Level Oil Recommendations Oil TypeMower Deck Height Adjuster Throttle and Choke Cables, Lever BearingsFront Wheel Mount Front Wheel BearingsSteering Control Shafts Tip the driver’s seat Belt Adjuster, Mower DeckMower Deck Struts Changing the Oil Filter Trouble Shooting Guide Trouble Shooting GuideEnglish-64 English-65 Storage ServiceWinter Storage Wiring Diagram Grizzly Engine Technical DataTransmission Grizzly Equipment Overall dimensionsProductivity English-70 Productivity Acres/h/24300m2h Acres/h/20655m2h English-72 English-73 English-74 Productivity Acres/h/20655m2h Accessories Conformity Certificates Conformity CertificatesService Journal Service JournalAfter the First 5-8 Hours Hour Service English-81 English-82 English-83 At Least Once Each Year English-85 Warranty Black BearTM, Kodiak & Grizzly MowersPage Part No 131266R01 09/25/07