Dixon 503 manual Reverse procedure to re-install deck assembly, Cutter Blade Removal, Belt Tension

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CARE AND MAINTENANCE - MODEL 503

MOWER DECK SERVICE: CUTTER BLADE REMOVAL - BELT TENSION.

"CAUTION" The removal of the cutter blades for either sharpening or replacement is best accomplished by removing the deck assembly from the mower Do not attempt to raise or lift the front of the mower unless proper safety equipment is available to support the mower. If you do not have the necessary equipment, entrust this task to your dealer.

DECK REMOVAL:

1.Remove front belt access cover from body. Stand in front of 'he mower, grasp lift quadrant lever with left hand. Move lever to align with the (5th) hole from the bottom on the quadrant plate. At this time, connect brake link into hole on lift lever. Move lift lever toward lowest cut position and remove belt from the top of center deck hub assembly,

2.Remove the hair pin cotters from the ends of the deck support rods Slide deck support rods from deck while supporting deck assembly whh a suitable brace, or by the use of an assistant to hold the deck while rods are removed. Slide deck from under chassis.

3.Reverse procedure to re-install deck assembly.

CUTTER BLADE REMOVAL:

1.Carefully place deck assembly in a manner which will allow access to the blade bolts. Hold blade from turning while bolt is removed from the center of each hub assembly. "Caution" wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade.

2.When re-assembling blades to hub assemblies, fully tighten blade bolts to

a minimum of (35 ft. lbs.) torque. The use of air impact tools is recommended for installation to insure bolt tightness.

BELT TENSION:

1.The engine to mower deck drive belt on the Model 503 is automatically held in proper tension by springs which push the deck assembly forward, and does not require any additional adjustment to be made. Both the belt and the idler system should be periodically inspected due to the nature of the job they perform.

2.Serpentine deck belt tension is maintained by a manual adjustment rod:

which is located on the top of the mower deck assembly. Proper belt tension is critical to insure cut quality. If adjustment is required, tighten lock nut on adjustment rod until belt free play or movement between pulleys is approximately 1/4 of an inch.

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Contents Page FAX 316 251 Specifications Operation InstructionsNever run the mower blades when there are people nearby SafetyThis product Safety Safety Reminders Read Carefully Before Operation Safety Reminders Page Dimensions Width Height Length Weight 630 Ibs Chassis 11 GA rectangular tubeBlade Drive Warner electric clutch Deck leveling procedure Final preparation SET UP and ServiceSeat Assembly Instructions Repeat above procedure on left side Upper Control Lever InstallationRaise rear body cover to fully open position Mower Deck Installation Position mower deck under chassisLeveling Principals Remove battery from chassis Final PreparationSound judgment by the owner will prevent accidents No shifting or clutching requiredThrottle Control Lever Light SwitchOperation Instructions Blade DriveCare and Maintenance Model Maintenance ScheduleReverse procedure to re-install deck assembly Cutter Blade RemovalBelt Tension Forward Lever Stop Adjustment Number of grease zerks used Each front wheel casterEngine manufacturer Care and Maintenance Model Cleaning the Mower Manual Poor cut qualityCut MaximumRepair Drive adjustmentOr the other Box belts slippingTrouble Shooting Cause Remedy SituationPage Box, Gearbox & Hydrostats Assembly Model ZTR Fuel & Hydraulics Tanks & Fittings Assembly Model ZTR Mower Deck Assembly Model ZTR Chassis Assembly Model ZTR Body Assembly Model Zl R 5O3 1471 Seat Slide Seat StrapGrease Zerk 8177 Caster Tire 8178 Caster Rim 8179 5625 Gearbox6113 Blade Washer 8180