Dixon 966494901 manual Maintenance Schedule

Page 33

MAINTENANCE

Maintenance Schedule

The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by

an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.

Read Maintenance in the Safety section.

 

 

Daily

 

Weekly At

Maintenance interval in

 

 

 

 

 

 

least

 

hours

 

 

 

 

 

 

once

 

 

 

 

 

Maintenance

Before

 

After

 

each

 

 

 

 

 

 

 

year

25 50 100 300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the parking brake

 

 

 

 

 

 

 

 

Check the engine’s oil level (every refueling)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the safety system

 

 

 

 

 

 

 

 

Check for fuel and oil leakages

 

 

 

 

 

 

 

 

Check/clean the engine’s cooling air intake

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the mower deck

 

 

 

 

 

 

 

 

Check for loose hardware (screws, nuts)

 

 

 

 

 

 

 

 

Clean under the mower deck

 

 

 

 

 

 

 

 

Start the engine and blades, listen for unusual sounds

 

 

 

 

 

 

 

 

Check for damage

 

 

 

 

 

 

 

 

Thoroughly clean around the engine

 

 

 

 

 

 

 

 

Clean around belts, belt pulleys

 

 

 

 

 

 

 

 

Check the tire pressures

 

 

 

 

 

 

 

 

Check battery

 

 

 

 

 

 

 

 

Sharpen/replace mower blades

 

 

 

 

 

 

 

 

Clean the engine’s cooling air intake 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean the air cleaner’s pre-filter 2) (foam)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean the air cleaner’s filter cartridge 2) (paper filter)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check/adjust the parking brake

 

 

 

 

 

 

 

1)

First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace

 

 

every 50 hours.

 

 

 

 

 

 

 

 

 

2)

In dusty conditions, cleaning and replacement are required more often.

 

 

 

 

 

 

 

 

 

 

 

 

 

3)

For daily use, the machine should be lubricated twice weekly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4)

Performed by authorized service workshop.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

= Described in this manual

 

 

 

 

 

 

 

 

 

= Not described in this manual

 

 

 

 

 

 

 

 

 

= See engine manufacturers’ Owners Manual

 

 

 

 

 

 

 

 

 

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Contents Operator Manual Page Contents Page Introduction Manufacturing Number Good ServiceSymbols and decals Remove key before Safety Safety InstructionsGeneral Operation Never take passengers Slope Operation Personal Safety EquipmentChildren Safe Handling of Gasoline General Maintenance Risk of sparking Spark Arrestor TransportControl Locations ControlsSteering Control Levers Ignition Switch Parking BrakeThrottle Control Refueling Choke ControlMower Deck Lifting Lever Fuel Shut Off ValveTracking Always use the high position F to transportManual Transport Blade Control LeverSteering TrainingStarting the Engine Before StartingPlace controls in neutral position Open the fuel valve To remove cables, reverse order Jumper cablesRunning Operating on Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Schedule MaintenanceEvery 50 hours Battery To clean battery and terminalsAlways use protective glasses when handling the battery Tire Pressures Safety SystemBelts Deck BeltTo replace deck belt Cutting Blades EZT BeltLeveling Deck Adjusting the Mower DeckRemoval and installation of caster wheel CleaningUse protective glasses when cleaning and washing Caster WheelsGeneral LubricationFront Wheel Bearings Front Wheel MountEngine Lubrication Steering Control ShaftsProblem Cause TroubleshootingTroubleshooting Winter Storage ServiceSchematic Technical Data Torque SpecificationsStandard Hardware SpeedZTR EngineTransmission Overall dimensions EquipmentProductivity CE requirements USA requirementsService Journal Delivery ServiceAction Date, mtr reading, stamp, sign After the First 10 Hours Hour ServiceService Journal At Least Once Each Year Page 115 161126R1 11/24/09