Bush Hog 2545 manual Storage, Lift and Bucket Cylinder Reassembly

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(SL-27)
(SL-26)

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Lift and Bucket Cylinder Reassembly

Note: Be careful not to damage seals and o-rings on edges or holes in cylinder tube. Inspect and remove burrs and sharp edges if necessary before reassembly.

1.Place rod seal (3) into groove inside cylinder head.

Note: Lips of seal (3) must be face inward and seal must be firmly seated in groove.

2.Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4) inside other end of head (5).

3.Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.

4.Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal

(3) in head and carefully slide head onto shaft.

5.Place o-ring (10), piston seal (11) and piston wear ring (8) in grooves on outside of piston (9). Note: For easier installation, place piston seal (11) in 120°F water to warm seal.

6.Slide piston (9) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.

7.Lubricate piston wear ring (8) and piston seal (11) on piston, o-ring (7) and backup washer (6) on head and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).

8.Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head.

Storage

Never crawl under or allow children to play around or on a loader that is disconnected from the tractor. The loader could fall crushing a person resulting in serious injury or death. (SL-13)

Do not remove the attachment from the loader when the loader is disconnected from the tractor. The attachment stabilizes the loader. If the attachment is removed, the loader will fall and could result in serious injury.

Only disconnect and store the loader on firm flat ground. Make sure the loader stands are properly installed and rest on firm ground or support blocks. If the stands sink or fail, the loader could fall causing serious injury.

NOTE: When loader hydraulics are disconnected from tractor, the tractor hydraulic circuit must be completed. Failure to do so will result in tractor hydraulic pump damage.

2545 01/11

Maintenance Section 5-7

© 2011 Alamo Group Inc.

MAINTENANCE

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Contents 2545 To the Owner/Operator/Dealer Table of Contents Maintenance Section Safety Section General Safety Instructions and Practices Safety2545 01/11 Safety Section Operator Safety Instructions and Practices Equipment Operation Safety Instructions and Practices SG-36 2545 01/11 Safety Section Safety SL-33 SPU-2 Safety Transporting Safety Instructions and Practices Maintenance and Service Safety Instructions and Practices Safety Concluding Safety Instructions and Practices Storage and Parking Safety Instructions and PracticesDecal Location QTY Level Description Model Name Decal DescriptionD469 2545 01/11 Safety Section Safety Safety Federal Laws and Regulations Introduction Section Introduction Introduction Introduction Before Operating this Machine Page Assembly and Connecting the Loader Section Assembly Instructions Assembly2545 01/11 Assembly Section Proper Ballasting and Wheel Spacing Mounting Loader Dismounting and Mounting Mid-Mount LoaderAssembly Dismounting Loader Attaching Pin on BucketAssembly Assembling Quick Attach Device Installing Quick Attach Device When Connecting an Attachment to the Loader Quick Hitch Connecting AttachmentAssembly Operation Section Operation Standard Equipment and Specifications Operator Requirements Operation Personal Protective Equipment PPE Tractor RequirementsRops and Seat Belt Tractor Lighting and SMV EmblemTractor Ballast Boarding the Tractor Getting On and Off the TractorDismounting the Tractor Starting the Tractor Pre-Operation Inspection and Service Loader Pre-Operation Inspection/Service Tractor Pre-Operation Inspection/ServiceMount Assembly OPS-L-0007C Do not Operate an Unsafe Tractor or Implement Do not Operate an Unsafe Tractor or Front END Loader Driving the Tractor and Loader Driving the Tractor and Loader Operating the Tractor and LoaderSG-36 Operation Operation SL-33 Operation Filling the Bucket Operating the LoaderLifting the Load Carrying the Load Dumping the Bucket Operating with Float Control Operation Peeling and Scraping Loading LOW Trucks or Spreaders from a Pile Backfilling Operation Handling Large Heavy Objects Operating Bale Spear Optional Attachment Loader Storage Transporting the Tractor and Implement Operation Transporting on Public Roadways Hauling the Tractor and Implement Trouble Possible Cause Possible Remedy Troubleshooting GuideProblem Possible Cause Remedy Maintenance Section Maintenance 2545 01/11 Maintenance Section Lubrication Schedule Adjusting Bucket Level IndicatorDaily Maintenance Lift and Bucket Cylinder Disassembly Cylinder ServiceStorage Lift and Bucket Cylinder ReassemblyMaintenance Proper Torque for Fasteners Maintenance Maintenance Limited Warranty To the OWNER/OPERATOR/DEALER SOM-01/11 Printed U.S.A