Bolens 506 manual Removing the Blade, Sharpening the Blade, Balancing the Blade

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Cutting Blade Removal, Replacement, and Sharpening

WARNING: When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade.

Periodically inspect the blade adapter for cracks, especially if you strike a freign object. Replace when necessary.

Removing the Blade

Disconnect spark plug wire from spark plug.

Turn mower on its side making sure that the air filter and the carburetor are up.

Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft. See Figure 13.

Remove the blade and the adapter from the crankshaft.

Blade

Adapter

Blade Bell

Support

Hex Bolt

Figure 13

Sharpening the Blade

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen the blade while it is still on the mower.

Follow the original angle of grind as a guide. Make sure that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade.

Balancing the Blade

The blade can be tested by balancing it on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly. It is recommended that the blade always be removed from the adapter when testing for balance. Before reinstalling the blade and the blade adapter to the unit, lubricate the engine crankshaft and the inner surface of the blade adapter with light oil.

Be sure to install the blade with the end tips facing up or side of the blade marked “Bottom” (or with part number) facing the ground when the mower is in the operating position.

Slide the blade adapter onto the engine crankshaft.

Place the blade on the adapter. Be certain the blade is aligned and seated on the blade adapter flanges.

Place blade bell support on blade. Make sure the notches on the blade bell support are aligned with small holes in the blade.

Replace hex bolt and tighten hex bolt to torque: 450 in. lbs. min., 600 in. lbs. max.

NOTE: To ensure safe operation of your mower, the blade bolt must be checked periodically for correct torque.

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Contents Operator’s Manual Table of Contents General Operation Important Safe Operation PracticesDo Not ServiceSlope Operation ChildrenGeneral Service Slope Gauge Removing Unit From Carton Disconnecting Spark Plug WireSetting Up Your Lawn Mower Assembling Your Lawn MowerInstalling Rear Wheels Installing Front WheelsRemoving Chute Retainer Installing Mulching BaffleStopping Engine Know Your Lawn MowerStarting Engine Using Your Lawn MowerOperating Your Lawn Mower Gas and Oil Fill-UpHandle Height Adjustment Cutting Height AdjustmentMaintaining Your Lawn Mower Customer ResponsibilitiesGeneral Recommendations Deck MaintenanceLubrication Engine CareRemoving the Blade Sharpening the BladeBalancing the Blade Problem Cause TroubleshootingPage Models Part Description MANUFACTURER’S Limited Warranty for