Exmark 850 manual Troubleshooting, Problem Possible Cause Corrective Action

Page 38

Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do Not attempt to service or replace major items or any items that call for special timing or adjustments procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors Do Not pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Starter does not crank.

1.

PTO is engaged.

1.

Disengage the PTO.

 

2.

Parking brake is not set.

2.

Set the parking brake.

 

3.

Speed control lever is not in neutral

3.

Ensure the speed control lever is in the

 

 

position.

 

neutral position.

 

4.

Battery does not have a full charge.

4.

Charge the battery. See Check

 

 

 

 

Battery Charge and Recommended

 

 

 

 

Jump Starting Procedure sections in

 

 

 

 

Maintenance.

 

5.

Electrical connections are corroded, loose

5.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

6.

Fuse is blown.

6.

Replace the blown fuse.

 

7.

Relay or switch is defective.

7.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running.

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

The throttle and choke are not in the

4.

Be sure the throttle control is midway

 

 

correct position.

 

between the “SLOW” and “FAST”

 

 

 

 

positions, and the choke is in the “ON”

 

 

 

 

position for a cold engine or the “OFF”

 

 

 

 

position for a warm engine.

 

5.

Dirt in fuel filter.

5.

Replace the fuel filter.

 

6.

Dirt, water, or stale fuel is in the fuel

6.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

7.

Air cleaner is dirty.

7.

Clean or replace the air cleaner element.

 

8.

Electrical connections are corroded, loose

8.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

9.

Relay or switch is defective.

9.

Contact an Authorized Service Dealer.

 

10.

Faulty spark plug.

10.

Clean, adjust or replace spark plug.

 

11.

Spark plug wire is not connected.

11.

Check the spark plug wire connection.

 

 

 

 

 

Engine loses power.

1.

Engine load is excessive.

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

38

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Contents Navigator California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Slope Operation Maintenance and Storage Safety Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 Safety Systems SpecificationsModel Numbers Dimensions Torque Requirements Curb WeightProduct Overview Operation ControlsPre-Start Operating InstructionsStopping the Engine Engaging the PTODisengaging the PTO Driving the MachineClearing Hopper Screen TransportingEmptying Hopper Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Battery ChargeRecommended Jump Starting Procedure Check Safety Interlock System Do Not jump start a weak battery if these conditions existChange Engine Oil Service Air CleanerCheck for Loose Hardware Check Condition Of Belts Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease FittingsService Interval Yearly Lubricate Rear Caster Wheel HubsLubricate Steering Linkage Rod Ends Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Hopper ActuatorCheck Wheel Hub Locknuts Fuel Tank Mounting Hardware SpecificationsChange Hydraulic System Filter Check Wheel Lug NutsPTO Drive Belt Tension PTO Belt ReplacementDielectric Grease Pump Drive Belt TensionPump Drive Belt Replacement Belt Guide AdjustmentAdjust Speed Control Lever Tension Adjust Safety SwitchBrake Adjustment Speed Control Linkage Adjustment Response Adjustment Steering Control LeverPump Drive Pulley Alignment Tracking AdjustmentPTO Drive Pulley Alignment PTO Brake Spring Adjustment Rear Caster Pivot Bearings Pre-Load AdjustmentHopper Door Adjustment Clean Debris From Machine Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramElectrical Logic Schematic StartHydraulic Diagram Exmark Commercial Turf Equipment Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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0, 850 specifications

The Exmark 850 is a top-of-the-line commercial mower, known for its durability, efficiency, and advanced features, making it a favorite among landscaping professionals. With a powerful engine and innovative technology, the Exmark 850 is designed to tackle tough mowing tasks while ensuring a high-quality cut.

One of the standout characteristics of the Exmark 850 is its robust engine performance. Powered by a reliable Kohler or Kawasaki engine, it delivers exceptional horsepower, enabling it to handle various terrains and grass types with ease. The engine is designed for fuel efficiency, allowing operators to work longer hours without frequent refueling, ultimately boosting productivity on the job.

The cutting deck of the Exmark 850 is engineered with precision, utilizing Exmark's proprietary UltraCut technology. This technology ensures that grass is cut evenly and efficiently, resulting in a clean, manicured appearance. The deck height is easily adjustable, allowing users to quickly change settings to accommodate different lawn conditions and preferences.

Another key feature is the innovative suspension system that enhances ride quality. The Exmark 850 is equipped with a heavy-duty front axle and high-performance suspension that absorbs bumps and uneven ground, allowing for a smoother mowing experience. This is especially beneficial for operators who spend long hours on the mower, reducing fatigue and improving comfort.

Ergonomics play a crucial role in the design of the Exmark 850. The operator station is thoughtfully crafted with optimal controls and comfortable seating, allowing for easy maneuverability and long-term use. The ergonomic handles and intuitive control layout make it easy for operators to navigate tricky landscapes, enhancing overall efficiency.

In terms of durability, the Exmark 850 is built to withstand the rigors of commercial use. The high-quality materials and construction ensure that this mower can handle challenging conditions, extending its lifespan and reducing maintenance needs. Additionally, Exmark offers an extensive warranty program, providing peace of mind for operators.

Safety features are also prioritized in the Exmark 850, with guards and shields designed to protect the operator while mowers are in use. These features also include emergency shut-off systems and blade brake systems, ensuring compliance with safety standards.

Overall, the Exmark 850 stands out as a high-performing, reliable, and efficient mower suitable for a variety of commercial landscaping tasks. With its powerful engine, advanced cutting technology, ergonomic design, and emphasis on durability and safety, it continues to be a top choice for professionals seeking high-quality lawn care equipment.