Exmark Kawasaki 27 HP Liquid Cooled Engine Manual

Page 22

KAWASAKI LIQUID-COOLED ENGINE DECK GROUP

Ref

 

 

Qty.

 

 

Ref.

 

 

Qty.

 

No.

Part No.

Description

Req'd.

 

No.

Part No.

Description

Req'd.

1

1-633902-03

Plate, Radiator Trim Face.

 

1

 

46

 

1-513645

Bushing, Fuel Valve

1

2

1-643161

Cap, Radiator

 

1

 

47

 

1-643024-03Bracket, Bottle

1

3

1-633829

Radiator, Horiz. Mount(23 hp)1

 

48

 

321-2

Screw, Cap Hex 1/4-20x1/2

2

 

103-1046

Radiator, horiz. Mount(27 hp) 1

 

49

 

1-303287

Plastic Tie 5.5x.044x.1

3

4

322-1

5/16-18x1/2 HHC Screw...

12

 

50

 

1-643129

Hose, .31 ID x 27.00"

1

5

3256-23

Washer, Flat SAE 5/16

14

 

51

 

1-633851

Extension, Crankshaft

1

6

1-633888-03

Plate, Radiator/Fan Mnt....

 

1

 

52

 

1-805005

Washer, Lock 5/16

3

7

1-803067

Scrw,12-24x1.0HSWHMach4

 

53

 

33014-00

Nut, Hex M8

3

8

3256-16

Washer, Flat Std #12

 

8

 

54

 

1-633869

Fan, Pump Cooling

1

9

1-804254

Nut, Nyloc HH #12-24

 

4

 

55

 

3256-22

Washer, Flat SAE 1/4

3

10

1-633831

Fan Assy, 12" Hi Profile ....

 

1

 

56

 

1-809095

Screw,HexScket 1/4-20x1/2

3

11

1-633989

Clamp,Hose-worm .75-1.50 4

 

57

 

103-0098

Shroud, Hydraulic Fan(

1

12

1-633894

Hose, Radiator Inlet (23 hp)

 

1

 

58

 

3296-2

Nut, Nyloc #10-24

6

 

103-0074

Hose, Radiator Inlet (27 hp)

 

1

 

59

 

3256-14

Washer, Flat Std #10

12

13

1-633895

Hose, Rad. Outlet (23 hp) ...

 

1

 

60

 

3290-500

Screw, Mach #10-24x5/8 ...

6

 

103-0075

Hose, Rad. Outlet (27 hp) ...

 

1

 

61

 

103-0895-03Shield, LH Liquid

1

14

103-1553

Muffler,kit (23 hp)

 

1

 

62

 

1-633794-03Shield, RH Eng Shield

1

 

103-1557

Muffler,kit (27 hp)

 

1

 

63

 

321-4

Screw, Cap HH 1/4-20x5/8

6

15

33114-025

Screw, M8-1.25x25mm…..

 

4

 

64

 

32128-33

Nut, Whizlock 1/4-20

6

16

1-303334

Wshr, Disc Sprg 5/16(23 hp)

7

 

65

 

3314-016

Screw, M8-1.25x16mm(23hp)2

 

1-303334

Wshr, Disc Sprg 5/16(27 hp)

2

 

 

 

33115-020

Screw, M10-1.5x20mm(27hp)2

17

33013-00

Nut, Hex M6

 

4

 

66

 

103-1364

Clutch w/tie

1

18

1-805004

Washer, Lock 1/4 Hvy

 

4

 

67

1-303428

Elbow, 90°

1

19

93-2195

Element, filter Primary

 

1

 

68

1-643167

Nipple, 3/8 npt x 4.5

1

20

95-5806

Bracket, air cleaner mount

 

1

 

69

 

1-303335

Tie, plastic

1

21

322-6

Screw, Cap 5/16-18x1-1/4

 

3

 

70

 

3256-3

Washer, 5/16 std

1

22

3296-29

Nut, Nyloc 5/16-18

 

3

 

71

 

1-613235

Washer

4

23

3256-3

Washer, Flat Std 5/16

 

4

 

72

 

1-633543-03Strap, Clutch/Brake

1

24

95-5805

Cleaner, remote air w/filter

 

1

 

73

 

1-633545

Spacer, Grommet

2

25

1-643009

Clamp, Hose 1.31-2.25

 

3

 

74

 

1-633630

Grommet

2

26

1-643083

Hose, Air cleaner

 

1

 

75

1-403124

Elbow, Street

1

27

1-643084

Hose, Air inlet

 

1

 

76

 

322-38

Screw, Cap HH 5/16-18x4.5 1

28

1-633853

Belt, Alternator

 

1

 

77

 

1-643008

Spacer, Clutch Anchor

1

29

1-633841

Sheave w/hub

 

1

 

78

 

1-643007-03Spacer, Engine

2

30

1-807259

Key, Mach 1/4x1/4x1

 

1

 

79

 

32114-030

Screw, M8-1.25x30mm(23hp)4

31

1-633881

Alternator

 

1

 

 

 

32115-025

Screw, M10-1.5x25mm(27hp)4

1-643158

Regulator, Alternator

 

1

 

80

 

1-603610

Washer, disc spring 7/16 ...

2

1-643159

Brushes, Alternator

 

1

 

81

 

48-7570

Screw, Cap M10x1.5x65mm

1

1-643160

Bearing, Alternator

 

1

 

82

 

94-3652

Cover w/latch

1

32

1-633882

Sheave, Alternator

 

1

 

83

 

1-643283

Latch, Air cleaner

2

33

1-807004

Key

 

1

 

84

 

87-9400

Vacuator Valve

1

34

322-3

Screw, CapHH5/16-18x3/4

 

1

 

85

 

1-633179

Spacer, Clutch (23 hp)

1

35

1-632835

Bracket, Alternator

 

1

 

 

 

103-0114

Spacer, Clutch (27 hp)

1

36

1-633838

Arm, Alternator tension

 

1

 

86

 

103-0152

Keeper, Clutch (27 hp)

1

37

32128-20

Nut, Whzlck 5/16-18 (23 hp)

 

2

 

87

 

103-0161

Valve, Oil Drain (27 hp only)..

1

 

32128-20

Nut, Whzlck 5/16-18 (27 hp)

 

1

 

88

 

1-303334

Wshr, Disc Sprg 5/16(23 hp)

4

38

3256-26

Washer, flat SAE 1/2

 

2

 

 

 

98-5975

Wshr, Disc Sprg 3/8(27 hp) .

4

39

1-633839

Spacer

 

1

 

89

 

103-1563

Gasket, Exhaust (22/23 hp) ..

2

40

325-17

Screw, Cap HH 1/2-13x4..

 

1

 

 

 

103-1564

Gasket, Exhaust (27 hp)

2

41

3296-23

Nut, Nyloc ½-13

 

1

 

90

 

103-1513

Arrester, Spark (22/23 hp) (1.25)

1

42

1-643164

Cap, Overflow Tank

 

1

 

 

 

103-1511

Arrester, Spark (27 hp) (1.50)

1

43

1-643163

Tank, Overflow (2.0 pts)

....

 

1

 

91

 

103-1514

Clamp, Muffler (22/23 hp) (1.38) .

1

44

1-643131

Hose, .25 ID x 22.00"

 

1

 

 

 

103-1512

Clamp, Muffler (27 hp) (1.63) .

1

45

1-643259

Elbow, 90deg

 

1

 

92

 

103-0113

Clip,loom

1

Replacement Engine Oil Filter - Kawasaki Part No. 49065-2078 Exmark black touch up spray paint – gloss black

Use a Teflon Pipe Sealant or equivalent on threads.

For 23 hp Kawasaki Liquid-Cooled units only

21

Image 22
Contents Page Exmark Parts PLUS Program Table of Contents Deck Group Deck Group Qty Description Reqd Deck Group Qty Description Reqd 643052 Deck Group Front Frame Group 633096Front Frame Group Main Frame Group Nut, whizlock 3/8-16HP Kawasaki and 23 & 25 HP Kohler AIR-COOLED Fuel Group Kawasaki LIQUID-COOLED Fuel Group Kohler 26 HP EFI Fuel Group Park Brake Group Park Brake Group Motion Control Levers 633153 Link, pump controlCommon Engine Deck Group AIR-COOLED Engine Deck Group 3290-357 Nut, whzlck 3/8-16 26hp Koh…AIR-COOLED Engine Deck Group Kawasaki LIQUID-COOLED Engine Deck Group Kawasaki LIQUID-COOLED Engine Deck Group Kawasaki LIQUID-COOLED Engine Deck Group Kawasaki LIQUID-COOLED Engine Deck Group Hydraulic Group Hydraulic Group Decal Group Decal Group Kohler 23 & 25 HP AIR-COOLED Electrical Group Kawasaki 23 HP AIR-COOLED Electrical Group Kawasaki 27 HP LIQUID-COOLED Electrical Group Kawasaki 23 HP LIQUID-COOLED Electrical Group Kohler 26 HP EFI Electrical Group Kohler 23, & 25 HP AIR-COOLED Electrical Diagram Kawasaki 23 HP AIR-COOLED Electrical Diagram Kawasaki 27 HP LIQUID-COOLED Electrical Diagram Kawasaki 23 HP LIQUID-COOLED Electrical Diagram Kohler 26 HP EFI Electrical Diagram See EXMARK’S Complete Line of Products for Turf Care