Ferris Industries 5900636, 5900645, 5900646 manual Transmission Maintenance, Changing Oil & Filters

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Troubleshooting, Adjustment & Repair

TRANSMISSION MAINTENANCE

The hydrostatic transmissions are sealed units that require no maintenance other than the following.

Keep the machine and the transmission cooling fins clear or grass, leaves and debris.

Keep oil level in the reservoir (A, Figure 32) at the “FULL” line (B). Extra oil in the reservoir will not benefit the machine.

If it is necessary to add oil to the reservoir, use SAE straight 20 or 30 weight motor oil. DO NOT use a multi-grade oils. Make sure the area around the oil reservoir is free from dust, dirt and debris before opening the reservoir.

Make sure the oil reservoir cap are tight.

Keep water, dirt and debris from entering the oil reservoir. A small amount of a contaminant could damage the transmissions.

Make sure transmissions and immediate surrounding areas are free from dirt and debris before changing the oil and filters. Cleanliness while performing this operation is extremely important.

Changing Oil & Filters

1.Park the machine on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.

2.Place a drain pan under each transmission and remove the filters to drain the oil. See Figure 33.

NOTE: Before removing the right hand transmission filter the filter guard must be removed.

3.Once oil has drained from transmissions, replace with new filters (P/N 5021068X1), placing a light film on the seal of the filter before installing.

Hand-tighten filter only.

4.Fill oil reservoirs 3/4 full with SAE straight 20 or 30 weight motor oil.

To Bleed Air From Transmissions

1.Locate the machine in a secure area, away from bystanders and preferably facing a wall. Raise the drive tires off the ground and secure with jack stands.

2.Continue to fill reservoirs to the FULL LINE until the oil level stops going down.

A

B

Figure 32. Oil Reservoirs

A.Oil Reservoirs

B.“FULL” Line

A

Figure 33. Transmission Oil Filter Location (left-hand side shown with deck guard cut away.) A. Transmission Oil Filter

3.Start the engine and adjust throttle control to just above idle. See the STARTING THE ENGINE section for proper starting instructions.

4.Run engine for 5 minutes. Watch the oil level in the reservoirs. Add oil to the “FULL” line (B, Figure 32) as necessary.

5.With engine running, cycle controls forward and reverse until positive response to the drive is achieved. Do not attempt to move the unit until bleeding is complete or serious damage may occur.

6.Watch oil levels for the next few days and add oil to the reservoirs as necessary.

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Contents Mower Deck Tractor Combo ModelsModel Number Description 5100647Product Reference Data Table of Contents Safety Rules & Information Operating SafetySlope Operation Fuel and Maintenance Training OperationDo Not Slope OperationSafe Handling of Gasoline Maintenance and StorageCE Identification TAG Markings Identification NumbersNorth American ModelsALL Models North American Models CE Models Export Safety DecalsSafety Decals Operational Safety Checks Safety Interlock System / Safety IconsSafety Interlock System CE Safety Icons CE Safety IconsNorth American Safety Icons Control Functions Features & Controls2013964104 & Below Forward Speed Control Lever Reverse Speed Control LeversPTO Power Take Off Switch Ignition SwitchCutting Height Adjust Handle Parking Brake Handle2013964105 2014550198 & Above Checks Before Starting General Operating SafetyOperation Stopping the Mower Starting the EngineTo Move Forward and SET Forward Speed See Figure Driving the MowerTo Move Backward See Figure To make a left-hand turn See FigureIncrease forward movement speed To make a right-hand turn See FigureMowing Recommendations MowingHeight of Grass Tall Grass Requires Incremental CuttingMowing Methods When and How Often to MowMowing Patterns Proper Broadcast MowingProper Mulching Pushing the Mower by HandStarting After Long Term Storage StorageTemporary Storage 30 Days Or Less Long Term Storage Longer Than 30 Days250 Fall Use Hours Regular MaintenanceBefore Every Spring Each Checking / Adding Fuel Check Tire PressuresFuel Filter Inspect Muffler and Spark ArresterChange AIR Filter Check Hydraulic OIL LevelChange OIL & Filter Oil LubricationGrease Tool Cleaning the Battery and CablesPositive + Cable & Terminal Negative Cable & TerminalBalancing the Blade Servicing the Mower BladesTroubleshooting the Mower TroubleshootingTroubleshooting the Mower Deck Troubleshooting, Adjustment & RepairTroubleshooting Common Cutting Problems Troubleshooting, Adjustment & RepairDeck Lift ROD Timing Adjustment Mowing Height AdjustmentMeasure Deck Leveling AdjustmentMe asure FirstPTO Clutch to Deck Belt Mower Belt ReplacementCheck / Adjust the Mower Belt Idler Tensioner Spring Length Troubleshooting, Adjustment & RepairTransmission Drive Belt Replacement Neutral Adjustment Transmission Neutral & Tracking AdjustmentsTracking Adjustment If Machine Veers to the LeftTo Bleed Air From Transmissions Transmission MaintenanceChanging Oil & Filters Checking Battery Voltage Battery ServiceCharging a Completely Discharged Battery Jump Starting With Auxiliary Booster BatteryThis HOOK-UP for Negative Ground Vehicles Specifications Engine SpecificationsAlign this Edge with a Vertical Surface Page Ferris Limited Warranty OPERATOR’S Manual

5900633, 5900647, 5900972, 5900644, 5900637 specifications

Ferris Industries has consistently pushed the envelope in landscaping equipment with their notable series of mowers, particularly evident in model numbers 5900636, 5900638, 5900635, 5900647, and 5900645. Each of these models reflects their commitment to durability, efficiency, and performance, making them ideal for both commercial and residential use.

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