Generac 00941-4 owner manual

Contents

Main INTRODUCTION READ THIS MANUAL THOROUGHLY CONTENTS OPERATION AND MAINTENANCE HOW TO OBTAIN SERVICE Table of Contents Part I Owners Manual Part II Installation Instructions WARNING: GENERAL HAZARDS !! WARNING: ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION Page 1.2 GENERATOR APPLICABILITY 1.3 SAFETY 1.4 GENERATOR CONTROL PANEL Figure 1.1 Typical Control Panel 1.4.1 FUEL PRIMER 1.5 ENGINE PROTECTIVE DEVICES 2.1 BEFORE STARTING THE ENGINE 2.1.4 COOLING AND VENTILATING AIR 2.1.5 ENGINE EXHAUST GAS 2.2 STARTING THE GENERATOR 2.3 STOPPING THE GENERATOR 2.4 APPLYING LOADS TO GENERATOR 2.4.1 LETTING ENGINE STABILIZE 2.5 ATTENTION REQUIRED AFTER SUBMERSION 2.6 OPERATION IN HIGH GRASS OR BRUSH 2.7 OPERATING PRECAUTIONS 3.1 MAINTENANCE 3.2 CHECKING ENGINE OIL LEVEL Figure 3.1 Oil Dipstick and Fill Tube 3.3 CHANGE ENGINE OIL 3.4 CHANGE OIL FILTER 3.5 ENGINE AIR CLEANER Figure 3.3 Engine Air Cleaner Assembly Figure 3.4 Clean Air Intake Screen 3.6 CLEAN AIR INTAKE SCREEN 3.7 ENGINE SPARK PLUG 3.10 BATTERY 3.10.1 ONCE WEEKLY Figure 3.8 Adjusting Valve Clearance 3.10.2 EVERY SIX MONTHS 3.11 SERVICE AND ADJUSTMENTS 3.14 MAJOR SERVICE MANUAL 3.15 EXERCISING THE GENERATOR 3.16 OUT OF SERVICE PROTECTION 3.17 RETURN UNIT TO SERVICE AFTER STORAGE Page Page NOTICE TO INSTALLER GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY 1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTION 1.5 ENGINE GENERATOR OPERATING SPEED 2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT Figure 2.1 Typical Horizontal Support Frame 2.1.3 SUSPENDED MOUNTING 2.2 GENERATOR COMPARTMENTS 2.2.1 COMPARTMENT SIZE Figure 2.5 Provide Clearance Around Generator Figure 2.6 Typical Compartment Construction 2.2.2 COMPARTMENT CONSTRUCTION 2.2.3 SOUND INSULATING MATERIALS 2.2.4 COMPARTMENT FLOOR CUTOUTS Figure 2.7 Compartment Floor Cutout (0A6203-A) 2.2.5 ACOUSTICS Figure 2.8 Typical Noise Abatement Compartment 2.3 COOLING AND VENTILATING AIR 2.3.1 GENERATOR AIR FLOW Figure 2.9 Air Flow Through Engine- Generator 2.3.2 COOLING AIR INLET OPENINGS Figure 2.10 Air Inlet in Compartment Door Figure 2.13 Air Inlet in Vehicle Skirt Figure 2.11 Suspended Mount Inlet Door Figure 2.12 Air Inlet Using Ductwork 2.4 PROPANE GAS FUEL SYSTEM 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM Figure 2.15 Diagram of LP Gas System 2.4.2 SOME IMPORTANT CONSIDERATIONS 2.4.3 VAPOR WITHDRAWAL Figure 2.16 Propane Gas Carburetion Diagram 2.4.4 PRIMARY REGULATOR 2.4.5 GASEOUS CARBURETION 2.5 EXHAUST SYSTEM 2.5.1 MUFFLERS AND SPARK ARRESTORS 2.5.2 TYPE OF EXHAUST SYSTEM Figure 2.17 Exhaust System Figure 2.18 Exhaust Adapter 2.6 ELECTRICAL CONNECTIONS 2.6.1 WIRING 2.6.2 GENERATOR AC CONNECTION SYSTEM Figure 2.19 Inverter J Box for AC Output 2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.4 POWER SUPPLY CORD Page 2.6.6 SENSING HARNESS 2.7 BATTERY INSTALLATION 2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES Figure 2.22 Generator to Inverter Connection 2.7.3 BATTERY CABLE CONNECTIONS 2.8 OPTIONAL ACCESSORIES 2.8.1 REMOTE PLUG-IN RECEPTACLE Figure 2.24 Remote Panel Plug-In Receptacle 2.8.2 REMOTE START/STOP PANEL Figure 2.25 Optional Remote Panel (Models 004057 and 004184) 3.1 POST INSTALLATION TESTS 3.2 BEFORE INITIAL START UP 3.3 INITIAL START 3.4 TESTING UNDER LOAD 3.5 INSTALLATION CHECKLIST LOCATION AND SUPPORT GENERATOR COMPARTMENT COOLING AND VENTILATING AIR DIESEL FUEL SYSTEM 4.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Page Page Page Page IMPACT-36 plus II Recreational Vehicle Generator Sheet Metal Drawing No. 0F1091 40 GeneracPower Systems, Inc. Page Page Page Page Page Page Page CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS EMISSION CONTROL SYSTEM WARRANTY COVERAGE: PURCHASERS/OWNERS WARRANTY RESPONSIBILITIES: 1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING: GENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTY FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS WARRANTY SCHEDULE COMMERCIAL APPLICATIONS WARRANTY SCHEDULE CONSUMER/PERSONAL APPLICATIONS GENERACPOWER SYSTEMS, INC.