Lincoln Electric PRO 100 manual

Contents

Main PRO 100 OPERATORS MANUAL IM562-B Safety Depends on You Date of Purchase: Serial Number: Code Number: Model: Where Purchased: FOR ENGINE powered equipment. i ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. iii WELDING SPARKS can cause fire or explosion. iv PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Thank You vv Please Examine Carton and Equipment For Damage Immediately vi TABLE OF CONTENTS TECHNICAL SPECIFICATIONS PRO 100 A-2 SAFETY PRECAUTIONS IDENTIFY AND LOCATE COMPONENTS A-3 SELECT SUITABLE LOCATION STACKING TILTING OUTPUT CONNECTIONS PRO 100 GAS CONNECTION (OPTIONAL) Work Cable Installation GUN INSTALLATION A-5 A-6 INPUT CONNECTIONS CODE REQUIREMENTS FOR INPUT CONNECTIONS Requirements For Rated Output Requirements For CSA Rated Output Page B-2 WELDING CAPABILITY LIMITATIONS WIRE SPEED CONTROLS AND SETTINGS GENERAL DESCRIPTION WELDING OPERATIONS SEQUENCE OF OPERATION B-4 B-5 PROCESS GUIDELINES B-6 CHANGING MACHINE OVER TO FEED OTHER WIRE SIZES WELDING WITH GMAW (MIG) OVERLOAD PROTECTION B-7 LEARNING TO WELD THE ARC-WELDING CIRCUIT THE SELF-SHIELDED FCAW WELDING ARC B-8 THE GMAW (MIG) WELDING ARC PROCESS SELECTION B-9 COMMON METALS JOINT TYPES AND POSITIONS B-10 Welding In The Vertical Position B-11 MACHINE SET UP FOR THE SELF-SHIELDED FCAW PROCESS WELDING TECHNIQUES FOR THE SELF- SHIELDED FCAW PROCESS B-12 B-13 Helpful Hints Practice B-14 MACHINE SET UP FOR THE GMAW (MIG) PROCESS WELDING TECHNIQUES FOR THE GMAW (MIG) PROCESS B-15 For the PRO 100,use the following: Helpful Hints Practice TROUBLESHOOTING WELDS B-16 B-17 Page C-1 ACCESSORIES C-1 OPTIONAL ACCESSORIES MIG CONVERSION MAINTENANCE SAFETY PRECAUTIONS ROUTINE MAINTENANCE D-2 GUN AND CABLE MAINTENANCE FOR MAGNUM100L GUN CONFIGURATION OF COMPONENTS IN WIRE FEEDING SYSTEM Contact Tip Cable Liner Drive Roll D-3 COMPONENT REPLACEMENT PROCEDURES CHANGING THE CONTACT TIP CHANGING DRIVE ROLL D-4 CHANGING LINER Page E-1 HOW TO USE TROUBLESHOOTING GUIDE Page Page Page F-1 DIAGRAMS Disconnect input power by unplugging Do not touch electrically live parts - service this machine. power cord before servicing PRO100 WIRING DIAGRAM - service this machine. power cord before servicing Page Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop Drawings New Lessons in Arc Welding Need Welding Training? Lincoln Welding School AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO