B-12

LEARNING TO WELD

B-12

 

 

 

FIGURE B.18

WARNING

ARC RAYS can burn eyes and skin.

When using an open arc process, it Is necessary to use correct eye, head and body protection.

Protect yourself and others, read “ARC RAYS can burn” at the front of this manual.

2.The Correct Way To Strike An Arc

1.Be sure the work clamp makes good electrical contact to the work.

2.Position gun over joint. End of wire may be lightly touching the work.

3.Position face shield to protect face and eyes, close gun trigger, and begin welding. Hold the gun so that the contact tip to work distance is about 3/8 to 1/2 inch (10 – 12 mm).

4.To stop welding, release the gun trigger and the pull the gun away from the work after the arc goes out.

5.A ball may form at the tip end of the wire after welding. For easier restrikes (with Innershield wire) the ball may be removed by feeding out a few inches of wire and simply bending the wire back and forth until it breaks off.

6.When no more welding is to be done, turn off the machine.

3.The Correct Electrical Stickout (ESO)

The electrical stickout (ESO) is the distance from the end of the contact tip to the end of the wire.

See Figure B.19.

Once the arc has been established, maintaining the correct ESO becomes extremely important. The ESO should be approximately 3/8 to 1/2 inch (10 to 12 mm) long.

Contact Tip

Wire Electrode

3/8 – 1/2” (10 – 12 mm) Electrical Stickout (ESO)

FIGURE B.19

The easiest way to tell whether the ESO is the cor- rect length is by listening to its sound. The correct ESO has a distinctive “crackling” sound, very much like eggs frying in a pan. A long ESO has a hollow, blowing or hissing sound. If the ESO is too short, you may stick the contact tip or nozzle to the weld puddle and/or fuse the wire to the contact tip.

4.The Correct Welding Speed

The important thing to watch while welding is the puddle of molten metal right behind the arc. See Figure B.20. Do not watch the arc itself. It is the appearance of the puddle and the ridge where the molten puddle solidifies that indicates correct weld- ing speed. The ridge should be approximately 3/8” (10 mm) behind the wire electrode.

Most beginners tend to weld too fast, resulting in a thin uneven, “wormy” looking bead. They are not watching the molten metal.

Solidifying ridge

Molten puddle

FIGURE B.20

PRO 100

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Lincoln Electric PRO 100 manual Correct Electrical Stickout ESO, Correct Welding Speed
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PRO 100 specifications

The Lincoln Electric PRO 100 is a compact and versatile multi-process welder designed to meet the needs of both novice and experienced welders. Known for its robust build quality and advanced features, the PRO 100 is engineered for tasks ranging from light fabrication to heavy-duty welding projects.

One of the standout features of the PRO 100 is its multi-process capability. It can seamlessly switch between MIG, Stick, and TIG welding, allowing users to tackle various materials including aluminum, stainless steel, and mild steel with ease. This versatility makes it an essential tool for welding professionals and hobbyists alike, enhancing productivity and efficiency on the job.

The machine is equipped with Lincoln Electric's unique Auto-Set technology, which simplifies the setup process for users. By automatically adjusting the voltage and wire feed speed based on the selected material and thickness, it enables welders to achieve optimal results without extensive experience or technical knowledge. This feature not only saves time but also reduces the likelihood of mistakes, making it ideal for beginners.

Powering the PRO 100 is a reliable inverter-based technology that ensures smooth and consistent arcs. This technology not only enhances performance but also improves energy efficiency, making the machine more cost-effective in the long run. The compact design allows for portability, making it convenient for job sites where space may be limited.

The PRO 100 also boasts several safety features that protect both the user and the machine. It includes an overload protection system that prevents overheating, ensuring the longevity of the welder. Additionally, the welder features a rugged construction that can withstand demanding work environments, further enhancing its durability.

Furthermore, the PRO 100 is designed for user comfort and control. The intuitive interface and large color display provide clear readability of settings and parameters, allowing for quick adjustments. The adjustable wire feed speed and voltage settings give welders the flexibility to customize their welding experience.

In summary, the Lincoln Electric PRO 100 stands out in the crowd of welding machines for its multi-process capabilities, Auto-Set technology, and inverter-based power system. Its combination of portability, durability, and user-friendly features makes it an excellent choice for a wide range of welding applications, whether at home, in the workshop, or on the field. This well-rounded welder can help elevate the quality of the work for both the novice and the seasoned professional.
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