B-2

OPERATION

B-2

 

 

 

GENERAL DESCRIPTION

The PRO 100 is a compact lightweight DC wire feed- er/power source. It has been designed for workshop, hobby, and light maintenance. It is capable of general purpose welding with self-shielded flux-cored (Inner- shield®) wire. When combined with the optional K610- 1 MIG Conversion Kit, the PRO 100 is suitable for GMAW (MIG) welding applications.

The PRO 100 is ideally suited for individuals having access to 115 volt AC input power, and wanting the ease of use, quality and dependability of both the Innershield electrode process (self shielded flux cored or FCAW) and gas metal arc welding or GMAW (also known as MIG welding). The PRO 100 is a rugged and reliable machine that has been designed for dependable service and long life.

RECOMMENDED PROCESSES

The PRO 100 can be used for welding mild steel using the self shielded, Innershield electrode process (FCAW) or it can be used for the GMAW, single pass,

No external shielding gas is required when used with Lincoln Innershield .035” (0,9 mm) NR®-211- MP electrode.

Accommodates 4” (100 mm) diameter spool of wire. Will accommodate 8” (200 mm) diameter with optional spindle.

WELDING CAPABILITY

The PRO 100 is rated at 88 amps, 18 volts, at 20% duty cycle on a ten minute basis. CSA rated output at 62 amps at 20 volts at 20% duty cycle. It is capable of higher output currents at lower duty cycles.

LIMITATIONS

Arc Gouging cannot be performed with the PRO 100. The PRO 100 is not recommended for pipe thawing or TIG welding.

CONTROLS AND SETTINGS

process which requires a supply of shielding gas and the K610-1 MIG Conversion Kit. The PRO 100 is con- figured for use with the FCAW process as delivered from the factory.

OPERATIONAL FEATURES AND CONTROLS

The PRO 100 has the following controls as standard: Power ON/OFF Switch, Voltage Control, Wire Speed Control, Trigger Switch, and a Circuit Breaker.

DESIGN FEATURES AND

ADVANTAGES

Operates on 115 volt input — no special wiring

required.

“Cold electrode” until gun trigger is pressed for an

added measure of safety.

Overload protection — incorporates both a thermo-

stat and a circuit breaker.

Quality wire drive with electronic overload protec-

tion.

“Quick Release” idle roll pressure arm is easily

adjusted.

Refer to Figure B.1a.

1.Power ON/OFF Switch — When the power is on the fan motor will run and air will be exhausted out the louvers in the front of the machine. The welding output and wire feeder remain off until the gun trigger is pressed.

2.Wire Speed Control — Con- trols the wire feed speed from 50 – 300 in /min (1.3 – 7.6 m/min). The control can be preset on the dial to the setting specified on the PRO 100 Application Chart locat- ed on the inside of the wire feed section door.

3.Voltage Control — A 4-posi- tion tap selector switch gives full range adjustment of power source output voltage. Do not switch while welding.

OFF

ON

WIRE SPEED

ARC VOLTS

Reversible, dual groove drive roll. Drive roll will

feed .023 – .025” (0.6 mm) and .030" and .035"

(0.8 mm and 0.9 mm) diameter wire.

Refer to Figure B-1b.

4.Circuit Breaker – Protects machine from damage if maximum output is exceeded. Button will extend out when tripped (Manual reset).

PRO 100

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Lincoln Electric PRO 100 manual Operation

PRO 100 specifications

The Lincoln Electric PRO 100 is a compact and versatile multi-process welder designed to meet the needs of both novice and experienced welders. Known for its robust build quality and advanced features, the PRO 100 is engineered for tasks ranging from light fabrication to heavy-duty welding projects.

One of the standout features of the PRO 100 is its multi-process capability. It can seamlessly switch between MIG, Stick, and TIG welding, allowing users to tackle various materials including aluminum, stainless steel, and mild steel with ease. This versatility makes it an essential tool for welding professionals and hobbyists alike, enhancing productivity and efficiency on the job.

The machine is equipped with Lincoln Electric's unique Auto-Set technology, which simplifies the setup process for users. By automatically adjusting the voltage and wire feed speed based on the selected material and thickness, it enables welders to achieve optimal results without extensive experience or technical knowledge. This feature not only saves time but also reduces the likelihood of mistakes, making it ideal for beginners.

Powering the PRO 100 is a reliable inverter-based technology that ensures smooth and consistent arcs. This technology not only enhances performance but also improves energy efficiency, making the machine more cost-effective in the long run. The compact design allows for portability, making it convenient for job sites where space may be limited.

The PRO 100 also boasts several safety features that protect both the user and the machine. It includes an overload protection system that prevents overheating, ensuring the longevity of the welder. Additionally, the welder features a rugged construction that can withstand demanding work environments, further enhancing its durability.

Furthermore, the PRO 100 is designed for user comfort and control. The intuitive interface and large color display provide clear readability of settings and parameters, allowing for quick adjustments. The adjustable wire feed speed and voltage settings give welders the flexibility to customize their welding experience.

In summary, the Lincoln Electric PRO 100 stands out in the crowd of welding machines for its multi-process capabilities, Auto-Set technology, and inverter-based power system. Its combination of portability, durability, and user-friendly features makes it an excellent choice for a wide range of welding applications, whether at home, in the workshop, or on the field. This well-rounded welder can help elevate the quality of the work for both the novice and the seasoned professional.