Lincoln Electric SAM400, SAM650 manual

Contents

Main SAM400 & 650 PERKINS DIESEL ENGINE DRIVEN MULTI-PROCESS DC ARC WELDING POWER SOURCES OPERATORS MANUAL 22801 St.Clair Ave. Cleveland, Ohio 44117-1199 U.S.A.Tel.(216) 481-8100 IM568 Safety Depends on You FOR ENGINE powered equipment. ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. iii SAM400 & 650 FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. WELDING SPARKS can cause fire or explosion. iv Mar.93 PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Thank You vv Please Examine Carton and Equipment For Damage Immediately vi TABLE OF CONTENTS vi A-1 OUTPUT - WELDER AND GENERATOR TECHNICAL SPECIFICATIONS - SAM400 INPUT - DIESEL ENGINE RATED OUTPUT - WELDER PHYSICAL DIMENSIONS A-2 TECHNICAL SPECIFICATIONS - SAM650 INPUT - DIESEL ENGINE RATED OUTPUT - WELDER A-3 PRODUCT DESCRIPTION INSTALLATION PRECAUTIONS A-4 A-4 PRE-OPERATION SERVICE OUTPUT CABLES WELDER LOCATION B-1 B-1 OPERATING PRECAUTIONS PIPE THAWING ADDITIONAL SAFETY PRECAUTIONS ENGINE CONTROLS: FUNCTION/OPERATION B-2 B-2 WELDER CONTROLS: FUNCTION/OPERATION must be installed not required OUTPUT STUDS B-3 TOGGLE SWITCH CONTACTOR ELECTRODE POLARITY SWITCH CURRENT AND VOLTAGE CONTROLS B-4 Page Page Page Page B-9 B-9 STARTING WELDERS WITH DEAD BATTERIES AUXILIARY POWER DUTY CYCLE STARTING INSTRUCTIONS ACCESSORIES C-1 D-1 MAINTENANCE D-1 ROUTINE MAINTENANCE AIR FILTER PERIODIC MAINTENANCE MAINTENANCE D-2 E-1 Step 1. LOCATE PROBLEM(SYMPTOM). Step 2. POSSIBLE CAUSE. HOW TO USE TROUBLESHOOTING GUIDE E-2 E-3 E-4 E-5 E-6 +- E-6 DIODE TEST PROCEDURE - + Figure E.3 E-7 E-7 CONTROL PC BOARD CALIBRATION E-8 E-8 GROUND TESTS F-1 NUMBERED COMPONENTS D8 SAM400 MACHINE WIRING DIAGRAM F-2 SAM650 MACHINE WIRING DIAGRAM F-2 4-22-94 L9606 F-3 } F-3 SAM400 ENGINE WIRING DIAGRAM GENERAL MAINTENANCE INSTRUCTIONS FOR ENGINE DRIVEN ARC WELDING POWER SOURCES F-4 } SAM650 ENGINE WIRING DIAGRAM F-5 DIMENSION PRINT F-5 ** DIMENSION PRINT - SAM400 AND SAM650 PERKINS ENGINE WELDERS Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop Drawings New Lessons in Arc Welding Need Welding Training? Lincoln Welding School AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO 22801 St.Clair Ave. Cleveland, Ohio 44117-1199 U.S.A.Tel.216-481-8100 STATEMENT OF WARRANTY: WARRANTY SUPERSEDED WARRANTY PERIOD: SEE IMWS 1 Three Years: Two Years: