Troy-Bilt 664D-Pony manual

Contents

Main Operators Manual Rear-tine Tiller Model 664DPony For more details about your unit, visit our website at www.troybilt.com TABLE OF CONTENTS www.troybilt.com FINDING MODEL NUMBER ENGINE INFORMATION Safety WARNING TRAINING PREPARATION OPERATION 4 MAINTENANCE AND STORAGE Section 1: Safety 5 WARNING DECALS Operating Symbols R Assembly INSPECT UNIT M UNPACKING AND ASSEMBLY INSTRUCTIONS STEP 1: UNPACKING INSTRUCTIONS Section 2: Assembly 7 STEP 3: ATTACH REVERSE CLUTCH CONTROL CABLE N STEP 4: ATTACH FORWARD CLUTCH CONTROL CABLE P O 8 R S P N Features and Controls WHEEL GEAR LEVER FORWARD CLUTCH CONTROL DANGER 10 REVERSE CLUTCH CONTROL DEPTH REGULATOR HANDLEBAR HEIGHT ADJUSTMENT ENGINE CONTROLS Operation BREAK-IN OPERATION DANGER STARTING AND STOPPING THE ENGINE PRE-START CHECKLIST: OPERATING THE TILLER Section 4: Operation 13 Turning the Tiller Around Tilling Tips &Techniques Let the tiller do the work Tilling depths Avoid tilling soggy, wet soil Avoid making footprints Tilling Tips &Techniques Clearing the tines Tilling on slopes POWER COMPOSTING LOADING AND UNLOADING THE TILLER Maintenance TILLER LUBRICATION CHECK HARDWARE CHECK TIRE PRESSURE MAINTENANCE SCHEDULE CHECK FOR OIL LEAKS TRANSMISSION GEAR OIL SERVICE Section 5: Maintenance 19 ENGINE OIL SERVICE AIR CLEANER SERVICE SPARK PLUG SERVICE SPARK ARRESTER SCREEN SERVICE WHEEL GEAR CABLE ADJUSTMENT OFF SEASON STORAGE BOLO TINES CHECKING AND ADJUSTING TENSION ON CLUTCH BELTS FORWARD CLUTCH BELT REMOVAL AND REPLACEMENT K J DF L PK O REVERSE CLUTCH BELT REMOVAL AND REPLACEMENT TILLER ATTACHMENTS TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Page HANDLEBAR ASSEMBLY and CONTROL LEVERS ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER (Screw, Ref. 47, secures Forward Clutch Cable page 30, Ref. 10) ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS DRIVE SHAFT, INPUT PINION SHAFT and GEAR ASSEMBLIES MAIN DRIVE SHAFT INPUT PINION SHAFT & GEAR ASSEMBLY WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES BOLO TINES, WHEELS Page ROW MARKER ATTACHMENT & BUMPER ATTACHMENT Row Marker Attachment (option) OEM-290-254 Row Marker Main Support & Yoke Assembly Part #1904522001 Bumper OEM-290-254 HOOD, BRACKET and DEPTH REGULATOR HILLER/FURROWER ATTACHMENT Page Page TROY-BILT TILLER LIFETIME LIMITED WARRANTY For customer assistance, contact your nearest authorized dealer, or contact us at: TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019, 1-866-840-6483