Manuals / Troy-Bilt / Lawn and Garden / Tiller

Troy-Bilt 664D-Pony manual

Models: 664D-Pony

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Contents

FROM NO IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH PRINTED IN USAENGINE INFORMATION TABLE OF CONTENTSContent FINDING MODEL NUMBERPREPARATION SafetySafety Alert Symbol TRAININGAntidote-External Contact Flush imme- diately with lots of water MAINTENANCE AND STORAGE4 Section 1 Safety c. Use slower engine speedsDECALS Operating SymbolsSection 1 Safety Figure 1 Location of Safety and Operating DecalsTools/Materials Needed for Assembly AssemblyHARDWARE BAG PARTS LIST UNPACKING AND ASSEMBLY INSTRUCTIONSSection 2 Assembly STEP 3 ATTACH REVERSE CLUTCH CONTROL CABLESTEP 4 ATTACH FORWARD CLUTCH CONTROL CABLE STEP 6 ADD MOTOR OIL TO ENGINE 8 Section 2 AssemblySTEP 7 ATTACH WHEEL GEAR LEVER STEP 8 CHECK AIR PRESSURE IN TIRESTo Operate the Forward Clutch Control DANGERWHEEL GEAR LEVER FORWARD CLUTCH CONTROLENGINE CONTROLS 10 Section 3 Features and ControlsHANDLEBAR HEIGHT ADJUSTMENT To Adjust the Handlebar HeightSTARTING AND STOPPING THE ENGINE PRE-START CHECKLISTControl Lever Handlebar Height Adjustment ScrewForward Clutch Section4 OperationSTOPPING THE ENGINE OPERATING THE TILLER12 Section 4 Operation STARTING THE ENGINESection 4 Operation Turning the Tiller AroundStopping the Tiller and Engine Tilling depths Tilling Tips & Techniques14 Section 4 Operation Let the tiller do the workFailure to follow this warning could result in personal injury C. Tilling across slopes without using terracesClearing the tines Tilling on slopesFailure to follow this warning could result in personal injury POWER COMPOSTING16 Section 4 Operation LOADING AND UNLOADING THE TILLERCHECK TIRE PRESSURE MaintenanceMAINTENANCE SCHEDULE CHECK HARDWAREA. To Check Transmission Gear Oil Level 18 Section 5 MaintenanceTRANSMISSION GEAR OIL SERVICE CHECK FOR OIL LEAKSSPARK PLUG SERVICE ENGINE CLEANINGENGINE OIL SERVICE AIR CLEANER SERVICEOFF SEASON STORAGE 20 Section 5 MaintenanceWHEEL GEAR CABLE ADJUSTMENT C. Removing a Tine AssemblyCutting Edge of Tine Checking and Adjusting Forward Clutch Belt TensionCutting Edge of Tine Section 5 MaintenanceChecking and Adjusting Reverse Clutch Belt Tension 22 Section 5 MaintenanceFORWARD CLUTCH BELT REMOVAL AND REPLACEMENT Adjusting the Forward Clutch CableSection 5 Maintenance Installing Forward Clutch BeltC E D Removing Forward Clutch BeltRemoving Reverse Clutch Belt 24 Section 5 MaintenanceREVERSE CLUTCH BELT REMOVAL AND REPLACEMENT Installing Reverse Clutch BeltTILLER ATTACHMENTS Section 5 MaintenancePROBLEM TROUBLESHOOTINGSee page 26 Parts ListHANDLEBAR ASSEMBLY and CONTROL LEVERS Model 664DHANDLEBAR ASSEMBLY and CONTROL LEVERS Parts ListPART DESCRIPTIONForward Clutch Cable 28 Parts ListENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER Model 664DPART Parts ListModel 664D ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVERPART 30 Parts ListTRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS Model 664DModel 664D DRIVE SHAFT, INPUT PINION SHAFT and GEAR ASSEMBLIESMAIN DRIVE SHAFT Parts ListPART 32 Parts ListWHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES Model 664DDESCRIPTION BOLO TINES, WHEELSParts List Model 664DBUMPER ATTACHMENT 34 Parts ListSee Detail A ROW MARKER ATTACHMENTParts List ROW MARKER ATTACHMENT & BUMPER ATTACHMENTRow Marker Attachment option - OEM-290-254 Bumper - OEM-290-254PART 36 Parts ListHOOD, BRACKET and DEPTH REGULATOR Model 664DPART HILLER/FURROWER ATTACHMENTParts List Model 664D38 Notes Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT TILLER LIFETIME LIMITED WARRANTY