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251934-YTG-J-0910 manual
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Contents
Main
251934-YTG-J-0910
TECHNICAL GUIDE
R-410A ZJ/ZR/ZF SERIES 15 - 25 TON 60 Hertz
ZJ/ZR Shown
Table of Contents
251934-YTG-J-0910
Johnson Controls Unitary Products 3
Component Location
(ZJ shown)
251934-YTG-J-0910
Nomenclature
Z J 180 N24 A 2 A AA 1 0 1 2 4 A
15-25 Ton Sunline Magnum Model Number Nomenclature
Features and Benefits
Standard Features
Comfort
Factory Installed Options
Page
Control Options
Field Installed Accessories
Guide Specifications
Page
Page
Comfort
Reheat Mode Sequence Of Operation
Johnson Controls Unitary Products 13
Reheat Control Board
Reheat Controls - Part 1
14 Johnson Controls Unitary Products
Reheat Controls - Part 2
Johnson Controls Unitary Products 15
Physical Data
ZJ180-300 Physical Data
16 Johnson Controls Unitary Products
ZJ180-300 Physical Data (Continued )
Johnson Controls Unitary Products 17
ZR180-300 Physical Data
18 Johnson Controls Unitary Products
ZR180-300 Physical Data (Continued)
251934-YTG-J-0910
Johnson Controls Unitary Products 19
ZF180-300 Physical Data
20 Johnson Controls Unitary Products
ZJ/ZR/ZF180-300 Unit Limitations
ZF180-300 Physical Data (Continued)
Johnson Controls Unitary Products 21
Capacity Performance
ZJ180-300 Cooling Capacities
ZJ180 (15 Ton)
22 Johnson Controls Unitary Products
ZJ180 (15 Ton) (Continued)
Johnson Controls Unitary Products 23
ZJ210 (17.5 Ton)
24 Johnson Controls Unitary Products
ZJ210 (17.5 Ton) (Continued)
251934-YTG-J-0910
Johnson Controls Unitary Products 25
ZJ240 (20 Ton)
26 Johnson Controls Unitary Products
ZJ240 (20 Ton) (Continued)
Johnson Controls Unitary Products 27
ZJ300 (25 Ton)
28 Johnson Controls Unitary Products
ZJ300 (25 Ton) (Continued)
Johnson Controls Unitary Products 29
ZR180-300 Cooling and Reheat Capacities
ZR180 (15 Ton)
30 Johnson Controls Unitary Products
ZR180 (15 Ton) (Continued)
Johnson Controls Unitary Products 31
ZR180 (15 Ton) Alternate Reheat Mode
32 Johnson Controls Unitary Products
ZR180 (15 Ton) Alternate Reheat Mode (Continued)
Johnson Controls Unitary Products 33
ZR240 (20 Ton)
251934-YTG-J-0910
34 Johnson Controls Unitary Products
ZR240 (20 Ton) (Continued)
Johnson Controls Unitary Products 35
ZR240 (20 Ton) Alternate Reheat Mode
36 Johnson Controls Unitary Products
ZR240 (20 Ton) Alternate Reheat Mode (Continued)
Johnson Controls Unitary Products 37
ZR300 (25 Ton)
38 Johnson Controls Unitary Products
ZR300 (25 Ton) (Continued)
Johnson Controls Unitary Products 39
ZR300 (25 Ton) Alternate Reheat Mode
40 Johnson Controls Unitary Products
ZR300 (25 Ton) Alternate Reheat Mode (Continued)
Johnson Controls Unitary Products 41
ZF180-300 Cooling Capacities
ZF180 (15 Ton)
42 Johnson Controls Unitary Products
ZF180 (15 Ton) (Continued)
Johnson Controls Unitary Products 43
ZF210 (17.5 Ton)
44 Johnson Controls Unitary Products
ZF210 (17.5 Ton) (Continued)
Johnson Controls Unitary Products 45
ZF240 (20 Ton)
46 Johnson Controls Unitary Products
ZF240 (20 Ton) (Continued)
Johnson Controls Unitary Products 47
ZF300 (25 Ton)
48 Johnson Controls Unitary Products
ZF300 (25 Ton) (Continued)
Johnson Controls Unitary Products 49
Airflow Performanc e
ZJ180-300 Side Duct Application
ZJ180 (15 Ton) Side Duct
ZJ210 (17.5 Ton) Side Duct
50 Johnson Controls Unitary Products
ZJ240 (20 Ton) Side Duct
251934-YTG-J-0910
Johnson Controls Unitary Products 51
ZJ300 (25 Ton) Side Duct
52 Johnson Controls Unitary Products
ZJ180-300 Botto m Duct Application
ZJ180 (15 Ton) Bottom Duct
ZJ210 (17.5 Ton) Bottom Duct
Johnson Controls Unitary Products 53
ZJ240 (20 Ton) Bottom Duct
Available Ex te rnal Static Pressure - IWG
54 Johnson Controls Unitary Products
ZJ300 (25 Ton) Bottom Duct
0.4 0.6 0.8 1.0 1.2 1.4 1.6 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Johnson Controls Unitary Products 55
ZR180-300 Side Duct Application
ZR180 (15 Ton) Side Duct
Available Ex te rnal Static Pressure - IWG
ZR240 (20 Ton) Side Duct
Available Ex te rnal Static Pressure - IWG
56 Johnson Controls Unitary Products
ZR300 (25 Ton) Side Duct
Johnson Controls Unitary Products 57
ZR180-300 Bott om Duct Application
ZR180 (15 Ton) Bottom Duct
ZR240 (20 Ton) Bottom Duct
58 Johnson Controls Unitary Products
ZR300 (25 Ton) Bottom Duct
Johnson Controls Unitary Products 59
ZF180-300 Side Duct Application
ZF180 (15 Ton) Side Duct
ZF210 (17.5 Ton) Side Duct
60 Johnson Controls Unitary Products
ZF240 (20 Ton) Side Duct
Johnson Controls Unitary Products 61
ZF300 (25 Ton) Side Duct
1. Blower performance includes gas heat exchangers and 2 filters. See STATIC
2. See RPM SELECTION table to determine desired motor sheave setting and to
3. kW = BHP x 0.82.
ZF180-300 Bottom Duct Application
ZF180 (15 Ton) Bottom Duct
ZF210 (17.5 Ton) Bottom Duct
Johnson Controls Unitary Products 63
ZF240 (20 Ton) Bottom Duct
Available Ex te rnal Static Pressure - IWG
64 Johnson Controls Unitary Products
ZF300 (25 Ton) Bottom Duct
0.4 0.6 0.8 1.0 1.2 1.4 1.6 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Johnson Controls Unitary Products 65
RPM Selection
Additional Static Resistance
Page
Johnson Controls Unitary Products 67
Altitude/Temperature Correction Factors
Gas Heat Minimum Supply Air
Air Temperature (F)
Correction Factor
68 Johnson Controls Unitary Products
Electric Heat Minimum Supply Air
Indoor Blower S pe ci fic a t io ns
Power Exhaust Specifications
Sound Performance
Johnson Controls Unitary Products 69
Electric Heat Multipliers
ZJ/ZR/ZF Indoor Sound Power Levels
ZJ/ZR/ZF Outdoor Sound Power Levels
Electrical Data
ZJ180 - 300
ZJ180-300 - Standard Driv e Without Powered Convenience Outlet
Johnson Controls Unitary Products 71
ZJ180-300 - Standard Driv e Without Powered Convenience Outlet (Continued)
72 Johnson Controls Unitary Products
ZJ180-300 - Standard Drive With Powered Convenience Outlet
Johnson Controls Unitary Products 73
ZJ180-300 - Standard Drive With Powered Convenience Outlet (Continued)
74 Johnson Controls Unitary Products
ZJ180-300 - High Static Drive Witho ut Powered Convenience Outlet
Johnson Controls Unitary Products 75
ZJ180-300 - High Static Drive Without Powered Convenience Outlet (Continued)
76 Johnson Controls Unitary Products
ZJ180-300 - High Static Drive With Powered Convenience Outlet
Johnson Controls Unitary Products 77
ZJ180-300 - High Static Drive With Powered Convenience Outlet (Contin ued)
78 Johnson Controls Unitary Products
ZJ300 - Low Static Drive Witho ut Powered Convenience Outle t
ZJ300 - Low Static Drive With Powered Convenience Outlet
Johnson Controls Unitary Products 79
ZR180 - 300
ZR180-300 - Standard Drive Without Powered Convenience Outlet
80 Johnson Controls Unitary Products
ZR180-300 - Standard Drive With Powered Convenience Outlet
Johnson Controls Unitary Products 81
ZR180-300 - High Static Drive Without Powered Convenience Ou tlet
82 Johnson Controls Unitary Products
ZR180-300 - High Static Drive With Powered Convenience Outlet
Johnson Controls Unitary Products 83
ZR300 - Low Static Drive Without Powered Convenience Outlet
ZR300 - Low Static Drive With Powered Convenience Outlet
84 Johnson Controls Unitary Products
ZF180 - 300
ZF180-300 - Standard Drive Witho ut Powere d Convenience Outlet
Johnson Controls Unitary Products 85
ZF180-300 - Standard Drive Witho ut Powere d Convenience Outlet (Continue d)
86 Johnson Controls Unitary Products
ZF180-300 - Standard Drive With Powere d Convenience Outlet
Johnson Controls Unitary Products 87
ZF180-300 - Standard Drive With Powered Convenience Outlet (Continued)
88 Johnson Controls Unitary Products
ZF180-300 - Hi Static Drive Without Powered Convenien ce Outlet
Johnson Controls Unitary Products 89
ZF180-300 - Hi Static Drive Without Powered Conve nien ce Outlet (Continued)
90 Johnson Controls Unitary Products
ZF180-300 - Hi Static Drive With Powered Convenience Outlet
251934-YTG-J-0910
Johnson Controls Unitary Products 91
ZF180-300 - Hi Static Drive With Powered Convenience Outlet (Continued)
92 Johnson Controls Unitary Products
ZF180-300 - Low Static Driv e Without Powered Convenience Outlet
ZF180-300 - Low Static Driv e With Powered Convenience Outlet
Page
94 Johnson Controls Unitary Products
ZR180-300 Typical Control Diagr am
Page
96 Johnson Controls Unitary Products
Weights and Dimensions
ZJ/ZR Unit 4 Poin t Load Weight ZJ/ZR Unit 6 Po int Load Weight
ZF Unit 4 Point Load Weigh t ZF Unit 6 Point Load Weight
ZJ/ZR/ZF180-300 Unit Weights
Johnson Controls Unitary Products 97
ZJ/ZR/ZF180-300 Unit Accessory Weights
Supply Fan VFD Weights, in Lbs.
98 Johnson Controls Unitary Products
Unit Dimensions
1. One-inch Gas Piping NPT Required.
ZJ/ZR Unit Dimensions Front View
NOTE: All entry holes should be field sealed to prevent rain water entry into the building.
Utilities Entry
F R ON T V I E W
48-5/8" (15 Ton) 52-5/8" (17.5 thru 25 Ton)
Utilities Entry
Page
Johnson Controls Unitary Products 101
LH View
ZJ/ZR/ZF Unit Dimensions Rain Hood
Rear View
ZJ/ZR/ZF180-300 Unit Clearances