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Maverick Boom 24 and 30 FT (08-06) Rev 08-08

©2008 Alamo Group Inc.

Parts Section -154

Image 157

Alamo 02981992P manual This page Intentional Left Blank

Contents

Parts Manual Page To the OWNER/OPERATOR/DEALER Parts Section Parts Ordering Guide Part Name Index Buzz BAR Spindle ASY SN BB-01219 HYD Hose Routing Boom 24 FT Boom Rotor W/KNIVES ASY Flail AXE Rotor W/KNIVESKIT BLADE, Flail AXE Flail Hanger Bushing Flail AXE Swivel KIT ASY Hitch Post Clamp Plate Flail AXE Swivel KIT ASYLOCKNUT, 1/2 NC PLB LOCKNUT, 3/4-NC GRC PL Flail AXE Head ASY Piston Motor STD MT Part Rotor W/ KNIVES, Flail AXE Flail AXE Head WLD’MTDoor WLD’MT, Flail AXE Motor Mount WLD’MT, W/O Studs Flail AXE Head ASY Piston Motor STD MT Part Flatwasher Locknut TLM 1/2 NC PLBRoller Bearing and Flange Hexb PL5 Flail AXE Head ASY Piston Motor Swivel MT Part 02984371 Flail AXE Head ASY Piston Motor Swivel MT Part WELDMENT, Hitch POST, Swivel ADP, SWIVEL, HitchpostWLDMNT, MOUNT, Cylinder Shcs Rotary Blade BAR ASY PN Rotary Decal Location Rotary PAN ASY NUT Toplock 1 NC PLB Rotary Swivel Head ASY PN PIN Machined Head PIN-DRILLEDLocknut TLM 3/4 NC PLC Plastic TIE, Yellow & White Rotary Swivel Head SUB-ASY PN Motor Piston 4.91 CID ASSEMBLY, Spindle HOUSING-SPLINEDLockwasher 7/16 PL Lockwasher 1/2 Heavy Grass Flail Cuttershaft Grass Flail Cuttershaft Brgs Grass Flail Head ASY Standard Plastic TIE, 21 LG ADAPTER, ElbowADAPTER, Straight SLEEVING, 100 LG Grass Flail Head ASY Swivel PLATE, Clamp Flailhead 1500P XT MotorlessWLDMNT, Hitch Swivel BEARING, 12OD X 5.8ID Tension PIN Grass Flail Head SUB-ASY LOCKWASHER, Plated FLATWASHER, PlatedNUT, Plated Bolt CUP Square Grass Flail Pulley ASY PLATE, Cover KEYPlate Grass Flail Roller ASY Slotted NUT, HVY 1-1/8-NF PL GR5 Blade BAR ASY, W/BLADESFLATWASHER, 1-1/4 Hardened PL Blade SET, Matched SET of TWO DECAL, Multi HAZ DECAL, Alamo GroupDECAL, 60 Rotary This page Intentional Left Blank Rotary Head ASY PN Part NO. QTY Description Rotary Head SUB-ASY PN 60 IN. Head SUB-ASY Spindle Housing ASY, SplinedHead Deck Weldment PLATE, Hitch Post Bottom Rotary HYD CYL ASY Door PN 02961480A Barrel WLD’MT Rotary HYD CYL ASY Head Swivel PNROD ASY Seal KIT HOSE, # 4 4FJX 4FJX 80LG YEL/WHT TIE Door Base Rotary HYD Hose RoutingSLEEVING, Cordura not Shown Plastic TIE, Blue not Shown Rotary Motor & Spindle ASY Rotary Motor ASY Parts PN 02979881 Part Bearing Housing Barrel Housing ASYValve Plate Nozzle Plug 2.5MM Rotary Motor ASY Parts PN 02979881 Part Plug ASY Plug ASY, HEX SocketRebuild KIT Rotary Spindle ASY PN This page Intentional Left Blank Boom ASY 24 FT Boom GEN 1 PN 02981777 Part ASSEMBLY, Extension Cylinder GUARD, Maverick ASSEMBLY, 24 MaverickASSEMBLY, Tilit Cylinder COVER, Maverick WELDMENT, 24 LIFT, Maverick Boom ASY 24 FT Boom GEN 1 PN 02981777 Part ADP HYD Elbow 6MJ 6FJX ADP HYD Stght 4MJ-4MJ BlkhdCAP-NUT #4FJ Plastic TIE GRN Boom ASY 30 FT Boom GEN 1 PN 02981778 Part WELDMENT, LIFT, 30 Maverick ASSEMBLY, 30 MaverickWELDMENT, 30 DIPPER, Maverick BOLT, Hhcs 3/8 NC 3 PL5 Boom ASY 30 FT Boom GEN 1 PN 02981778 Part FITTING,GREASE Straight 1/4-28 ADP HYD Elbow 6MB-6MJ90Decal Pinch Points Boom ASY 24 FT Boom GEN 2 PN 02986684 Part WELDMENT, PIN, Linkage ASSEMBLY, Tilt Cylinder CoverWELDMENT, TELESCOPING, Axtreme Adapter 12MJ 12MJ 90 Bulkhead Boom ASY 24 FT Boom GEN 2 PN 02986684 Part CAP NUT 12FJ PLATE, LinkageLOCKWASHER,1/2 Plated ADP HYD Stght 12FJ 8MJ Boom ASY 30 FT Boom GEN 2 PN 02986683 Part WELDMENT, Linkage Boom ASY 30 FT Boom GEN 2 PN 02986683 Part 00011400 Hexb 3/8 NC 1 PL5 03101646 Boom Frame ASY 24 FT Boom PN Attachment Long PIN WLD’MT Underframe Counterweight WLD’MTTurret Lift Cylinder PIN WLD’MT Socket Head Bolt 30’ Under MOUNT, Boom Frame ASY Boom Frame ASY 30 FT Boom PN NUT 3/4 NC HEX PL Jamnut Counterweight WLD’MT, ADD-ONRear PEDESTAL, Medium PIN HEX Head BOLT, 3/4 NC 3 PL8 Buzz BAR ASY 48 in Head GEN 1 Part ASY 2 Blade SAW Head Bracket Tension AdjustmentEND CAP Spacer Buzz BAR ASY 48 in Head GEN 1 Part ADP HYD TEE 16FJX-16MJ-16MJ DECAL-REPLACEMENT PartsADP HYD Stght 16FJ-8MJ ADP HYD Stght 8MB 8FJX Buzz BAR ASY 48 in Head GEN 1 Part PIN, Cotter 1/8 ASY Relief Manifold 2900 PSIWASHER, FLAT, Plated Buzz BAR ASY 48 in Head GEN 2 Part Bracket Tension Adjust ASSEMBLY, Spindle ShaftASY, 2 Blade BUZZBAR, Piston WELDMENT, SAW Body 2 Blade Buzz BAR ASY 48 in Head GEN 2 Part Cordura SLEEVING-54 LG Buzz BAR ASY 69 in Head GEN 1 Part SAW Blade Head ASY, 69 3 Blade Tension Adjustment BracketBOLT, Socket CNTR-SNK 1/2-NC X 2 W/HOLE Slotted NUT, 1/2-NC PLB Buzz BAR ASY 69 in Head GEN 1 Part DECAL- Warning Hose Burst Buzz BAR ASY 69 in Head GEN 1 Part Insert Sheet Buzzbar Machete Buzz BAR ASY 69 in Head GEN 2 Part WELDMENT, SAW Body 3 Blade ASY, 3 Blade BUZZBAR, PistonWLDMT, Shield 3 Blade Belt COVER, Left 3 Blade Buzz BAR ASY 69 in Head GEN 2 Part 02918600 Hexb 3/4-10UNC 2 PL8 02981757 Buzz BAR ASY 90 in Head GEN 1 Part Spindle HUB ASY SAW Head ASY, 90 in BladeBOLT, Socket Head Countersunk 1/2-NC X 2 W/HOLE SAW Body WELDMENT, 4 Blade Buzz BAR ASY 90 in Head GEN 1 Part DECAL, Alamo Industrial Buzz BAR ASY 90 in Head GEN 1 Part Insert Sheet Buzzbar Machete Buzz BAR ASY 90 in Head GEN 2 Part WELDMENT, SAW Body 4 Blade ASY, 4 Blade Buzzbar PistonWLDMT, Rear Shield Belt COVER, Long Buzz BAR ASY 90 in Head GEN 2 Part 02975437 Hose #16-16FJX -16FJX45- 74LG 02969678 02957622 Buzz BAR Spindle ASY SN BB-01219 This page Intentional Left Blank Common Crate Components Switch Push Pull HOUSING, Display & SwitchASY, Pump Cover COOLER, OIL/AIR W/FAN Decals 24 FT Boom GEN DECAL, 30 FT Logo Maverick Decals 30 FT Boom GEN 02986753 02986754 Decals Counter Weight Decals HYD Tank DECAL, OIL HYD Temperature RangeDECAL, Instruction Hose & Electrical DECAL, Warning Pressurized Tank DECAL, Danger MULTI-HAZARD Decals Tractor CABEMBLEM, Slow Moving Vehicle Ditcher Spindle ASY Ditcher Blade Head ASY Rough CUT Blade Head WLD’MT BLADE, Head ASY Rough CUTWear Plate Blade Rough CUT, Ditcher Ditcher Head ASY Adapter HYD Straight Relief Valve INLINE, 160 PSIDECAL, Warning Shields & Grds DECAL, Boom Ditcher Ditcher Head Deflector Cylinder Solenoid Diverter Valve ASY PNSolenoid Retaining Knob Emergency Stop Switch PN 02964028A Filter ASY, High Pressure Filter ASY Pressure PNFilter Head RING, F/ Filter Bowl DIN Connector INDICATOR, ElectricalFilter ASY, Head BOWL, Filter ASY Filter ASY Return PN 02985829 This page Intentional Left Blank HYD ASY KIT PN Hydraulic Tank ASY Filter ELEMENT, ReplacementValve & Fitting ASY PUMP, Hydrostat HYD Cylinder ASY, Dipper HYD CYL ASY Dipper 24-30 FT Boom PNBarrel Weldment BUSHING, Base END 2 Long HYD CYL ASY Extension 24-30 FT Boom PN BUSHING, ROD END 1-1/2 Long HYD CYL ASY Lift 24 FT Boom PN HYD CYL ASY Lift 30 FT Boom PN ROD ASY W/ Spherical ROD END ROD ASY W/ Tube ROD END Barrel ASY Bushing HYD CYL ASY Tilt 24-30 FT Boom PN This page Intentional Left Blank HYD Hose Routing Boom 24 FT Boom HOSE, #4-4MJ-4FJX-76LG-YEL/W TIE-DOOR Lift SECT’N HOSE, #4-4MJ-4FJX-76LG-YEL TIE-DOOR Lift SECT’NHOSE, #4-4MJ-4FJX-76LG-GRN TIE-SWIVEL Lift SECT’N HOSE, #4-4MJ-4FJX-76LG-GRN/W Swivel Lift SECT’N Item Part no QTY Description HYD Hose Routing Boom 24 FT Boom NEW Hose #4-4FJX-4MJ-76LG Swivel G/W Lift Hose #4-4FJX-4MJ-76LG Swivel GRN LiftHose #6-6FJX-6MJ-76LG Tilt RED Lift Hose #6-6FJX-6MJ-76LG Tilt R/W Lift HYD Hose Routing Boom 24 FT Boom NEW Hose Routing This page Intentional Left Blank HYD Hose Routing Boom 30 FT Boom HOSE, #4-4MJ-4FJX-115LG-YEL/W TIE-DOOR Lift SECT’N HOSE, #4-4MJ-4FJX-115LG-YEL TIE-DOOR Lift SECT’NHOSE, #4-4MJ-4FJX-115LG-GRN TIE-SWIVEL Lift SECT’N HOSE, #4-4MJ-4FJX-115LG-GRN/W Swivel Lift SECT’N HYD Hose Routing Boom 30 FT Boom NEW Hose #4-4FJX-4MJ-115LG Door Y/W Lift Hose #4-4FJX-4MJ-115LG Door YLW LiftHose #4-4FJX-4MJ-115LG Swivel GRN Lift Hose #4-4FJX-4MJ-115LG Swivel G/W Lift HYD Hose Routing Boom 30 FT Boom NEW Hose Routing This page Intentional Left Blank 6FJX 6MJ 16 LG W/ Green Platic TIE HYD Hose Routing Swing CYL 24-30 FT Boom HYD KIT Hose Routing Seal KIT, for Solenoid Valve HYD Lock Valve Solenoid ASY PN 02972208 OLD StyleCOIL, 12VDC W/DUAL 8-32NF Studs CARTRIDGE, Solenoid Valve HYD Lock Valve Solenoid ASY PN 02972208A NEW Style Heat Exchange Core HYD OIL Cooler PNHeat Exchange FAN This page Intentional Left Blank HYD Tank ASY PN RING, Cleanout Seal Cleanout Cover WeldmentTemperature Sensor GAUGE, Sight & Temperature Joystick ASY P/N This page Intentional Left Blank Pump ASY Servo Controlled PN 02978986 Part GASKET,CONTROL Housing GASKET, HousingHousing Subassy Housing Pump ASY Servo Controlled PN 02978986 Part PLUG, Subassy Ring MoldedRing .087 DIA X .644INSIDE Seal Pump Shaft Pump Cover ASY PUMP-TANK-VALVE Cover PNCable Clamp This page Intentional Left Blank Valve ASY W-FITTINGS PN CAP KIT, ECH VALVE, HYD LS 6-SECTIONInlet SECTION, Seal KIT Stroke Limiter PC Wiring Harness 02984734 Alamo Industrial To the OWNER/OPERATOR/DEALER Manual P/N 02981992P