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Alamo 02981992P manual

Models: 02981992P

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BOOM ASY (30 FT BOOM GEN 1) - PN 02981778 (PART 2)

Maverick Boom 24 and 30 FT (08-06) Rev 08-08

©2008 Alamo Group Inc.

Parts Section -59

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Alamo 02981992P manual

Contents

Parts Manual Page To the OWNER/OPERATOR/DEALER Parts Section Parts Ordering Guide Part Name Index Buzz BAR Spindle ASY SN BB-01219 HYD Hose Routing Boom 24 FT Boom KIT BLADE, Flail AXE Flail AXE Rotor W/KNIVESRotor W/KNIVES ASY Flail Hanger BushingFlail AXE Swivel KIT ASY LOCKNUT, 1/2 NC PLB Flail AXE Swivel KIT ASYHitch Post Clamp Plate LOCKNUT, 3/4-NC GRC PLFlail AXE Head ASY Piston Motor STD MT Part Door WLD’MT, Flail AXE Flail AXE Head WLD’MTRotor W/ KNIVES, Flail AXE Motor Mount WLD’MT, W/O StudsFlail AXE Head ASY Piston Motor STD MT Part Roller Bearing and Flange Locknut TLM 1/2 NC PLBFlatwasher Hexb PL5Flail AXE Head ASY Piston Motor Swivel MT Part 02984371 Flail AXE Head ASY Piston Motor Swivel MT Part WLDMNT, MOUNT, Cylinder ADP, SWIVEL, HitchpostWELDMENT, Hitch POST, Swivel ShcsRotary Blade BAR ASY PN Rotary Decal Location Rotary PAN ASY NUT Toplock 1 NC PLB Rotary Swivel Head ASY PN Locknut TLM 3/4 NC PLC PIN-DRILLEDPIN Machined Head Plastic TIE, Yellow & WhiteRotary Swivel Head SUB-ASY PN Lockwasher 7/16 PL ASSEMBLY, Spindle HOUSING-SPLINEDMotor Piston 4.91 CID Lockwasher 1/2 HeavyGrass Flail Cuttershaft Grass Flail Cuttershaft Brgs Grass Flail Head ASY Standard ADAPTER, Straight ADAPTER, ElbowPlastic TIE, 21 LG SLEEVING, 100 LGGrass Flail Head ASY Swivel WLDMNT, Hitch Swivel Flailhead 1500P XT MotorlessPLATE, Clamp BEARING, 12OD X 5.8IDGrass Flail Head SUB-ASY Tension PINNUT, Plated FLATWASHER, PlatedLOCKWASHER, Plated Bolt CUP SquareGrass Flail Pulley ASY Plate KEYPLATE, Cover Grass Flail Roller ASY FLATWASHER, 1-1/4 Hardened PL Blade BAR ASY, W/BLADESSlotted NUT, HVY 1-1/8-NF PL GR5 Blade SET, Matched SET of TWODECAL, 60 Rotary DECAL, Alamo GroupDECAL, Multi HAZ This page Intentional Left Blank Rotary Head ASY PN Part NO. QTY Description Rotary Head SUB-ASY PN Head Deck Weldment Spindle Housing ASY, Splined60 IN. Head SUB-ASY PLATE, Hitch Post BottomRotary HYD CYL ASY Door PN 02961480A ROD ASY Rotary HYD CYL ASY Head Swivel PNBarrel WLD’MT Seal KITSLEEVING, Cordura not Shown Rotary HYD Hose RoutingHOSE, # 4 4FJX 4FJX 80LG YEL/WHT TIE Door Base Plastic TIE, Blue not ShownRotary Motor & Spindle ASY Rotary Motor ASY Parts PN 02979881 Part Valve Plate Barrel Housing ASYBearing Housing Nozzle Plug 2.5MMRotary Motor ASY Parts PN 02979881 Part Rebuild KIT Plug ASY, HEX SocketPlug ASY Rotary Spindle ASY PN This page Intentional Left Blank Boom ASY 24 FT Boom GEN 1 PN 02981777 Part ASSEMBLY, Tilit Cylinder COVER, Maverick ASSEMBLY, 24 MaverickASSEMBLY, Extension Cylinder GUARD, Maverick WELDMENT, 24 LIFT, MaverickBoom ASY 24 FT Boom GEN 1 PN 02981777 Part CAP-NUT #4FJ ADP HYD Stght 4MJ-4MJ BlkhdADP HYD Elbow 6MJ 6FJX Plastic TIE GRNBoom ASY 30 FT Boom GEN 1 PN 02981778 Part WELDMENT, 30 DIPPER, Maverick ASSEMBLY, 30 MaverickWELDMENT, LIFT, 30 Maverick BOLT, Hhcs 3/8 NC 3 PL5Boom ASY 30 FT Boom GEN 1 PN 02981778 Part Decal Pinch Points ADP HYD Elbow 6MB-6MJ90FITTING,GREASE Straight 1/4-28 Boom ASY 24 FT Boom GEN 2 PN 02986684 Part WELDMENT, TELESCOPING, Axtreme ASSEMBLY, Tilt Cylinder CoverWELDMENT, PIN, Linkage Adapter 12MJ 12MJ 90 BulkheadBoom ASY 24 FT Boom GEN 2 PN 02986684 Part LOCKWASHER,1/2 Plated PLATE, LinkageCAP NUT 12FJ ADP HYD Stght 12FJ 8MJBoom ASY 30 FT Boom GEN 2 PN 02986683 Part WELDMENT, Linkage Boom ASY 30 FT Boom GEN 2 PN 02986683 Part 00011400 Hexb 3/8 NC 1 PL5 03101646 Boom Frame ASY 24 FT Boom PN Turret Lift Cylinder PIN WLD’MT Underframe Counterweight WLD’MTAttachment Long PIN WLD’MT Socket Head BoltBoom Frame ASY 30 FT Boom PN 30’ Under MOUNT, Boom Frame ASYRear PEDESTAL, Medium PIN Counterweight WLD’MT, ADD-ONNUT 3/4 NC HEX PL Jamnut HEX Head BOLT, 3/4 NC 3 PL8Buzz BAR ASY 48 in Head GEN 1 Part END CAP Bracket Tension AdjustmentASY 2 Blade SAW Head SpacerBuzz BAR ASY 48 in Head GEN 1 Part ADP HYD Stght 16FJ-8MJ DECAL-REPLACEMENT PartsADP HYD TEE 16FJX-16MJ-16MJ ADP HYD Stght 8MB 8FJXBuzz BAR ASY 48 in Head GEN 1 Part WASHER, FLAT, Plated ASY Relief Manifold 2900 PSIPIN, Cotter 1/8 Buzz BAR ASY 48 in Head GEN 2 Part ASY, 2 Blade BUZZBAR, Piston ASSEMBLY, Spindle ShaftBracket Tension Adjust WELDMENT, SAW Body 2 BladeBuzz BAR ASY 48 in Head GEN 2 Part Cordura SLEEVING-54 LG Buzz BAR ASY 69 in Head GEN 1 Part BOLT, Socket CNTR-SNK 1/2-NC X 2 W/HOLE Tension Adjustment BracketSAW Blade Head ASY, 69 3 Blade Slotted NUT, 1/2-NC PLBBuzz BAR ASY 69 in Head GEN 1 Part DECAL- Warning Hose Burst Buzz BAR ASY 69 in Head GEN 1 Part Insert Sheet Buzzbar Machete Buzz BAR ASY 69 in Head GEN 2 Part WLDMT, Shield 3 Blade ASY, 3 Blade BUZZBAR, PistonWELDMENT, SAW Body 3 Blade Belt COVER, Left 3 BladeBuzz BAR ASY 69 in Head GEN 2 Part 02918600 Hexb 3/4-10UNC 2 PL8 02981757 Buzz BAR ASY 90 in Head GEN 1 Part BOLT, Socket Head Countersunk 1/2-NC X 2 W/HOLE SAW Head ASY, 90 in BladeSpindle HUB ASY SAW Body WELDMENT, 4 BladeBuzz BAR ASY 90 in Head GEN 1 Part DECAL, Alamo Industrial Buzz BAR ASY 90 in Head GEN 1 Part Insert Sheet Buzzbar Machete Buzz BAR ASY 90 in Head GEN 2 Part WLDMT, Rear Shield ASY, 4 Blade Buzzbar PistonWELDMENT, SAW Body 4 Blade Belt COVER, LongBuzz BAR ASY 90 in Head GEN 2 Part 02975437 Hose #16-16FJX -16FJX45- 74LG 02969678 02957622 Buzz BAR Spindle ASY SN BB-01219 This page Intentional Left Blank Common Crate Components ASY, Pump Cover HOUSING, Display & SwitchSwitch Push Pull COOLER, OIL/AIR W/FANDecals 24 FT Boom GEN Decals 30 FT Boom GEN DECAL, 30 FT Logo Maverick02986753 02986754 Decals Counter Weight DECAL, Instruction Hose & Electrical DECAL, OIL HYD Temperature RangeDecals HYD Tank DECAL, Warning Pressurized TankEMBLEM, Slow Moving Vehicle Decals Tractor CABDECAL, Danger MULTI-HAZARD Ditcher Spindle ASY Ditcher Blade Head ASY Rough CUT Wear Plate BLADE, Head ASY Rough CUTBlade Head WLD’MT Blade Rough CUT, DitcherDitcher Head ASY DECAL, Warning Shields & Grds Relief Valve INLINE, 160 PSIAdapter HYD Straight DECAL, Boom DitcherDitcher Head Deflector Cylinder Solenoid Retaining Knob Diverter Valve ASY PNSolenoid Emergency Stop Switch PN 02964028A Filter Head Filter ASY Pressure PNFilter ASY, High Pressure RING, F/ Filter BowlFilter ASY, Head INDICATOR, ElectricalDIN Connector BOWL, Filter ASYFilter ASY Return PN 02985829 This page Intentional Left Blank HYD ASY KIT PN Valve & Fitting ASY Filter ELEMENT, ReplacementHydraulic Tank ASY PUMP, HydrostatBarrel Weldment HYD CYL ASY Dipper 24-30 FT Boom PNHYD Cylinder ASY, Dipper BUSHING, Base END 2 LongHYD CYL ASY Extension 24-30 FT Boom PN HYD CYL ASY Lift 24 FT Boom PN BUSHING, ROD END 1-1/2 LongHYD CYL ASY Lift 30 FT Boom PN ROD ASY W/ Spherical ROD END Barrel ASY ROD ASY W/ Tube ROD ENDHYD CYL ASY Tilt 24-30 FT Boom PN BushingThis page Intentional Left Blank HYD Hose Routing Boom 24 FT Boom HOSE, #4-4MJ-4FJX-76LG-GRN TIE-SWIVEL Lift SECT’N HOSE, #4-4MJ-4FJX-76LG-YEL TIE-DOOR Lift SECT’NHOSE, #4-4MJ-4FJX-76LG-YEL/W TIE-DOOR Lift SECT’N HOSE, #4-4MJ-4FJX-76LG-GRN/W Swivel Lift SECT’NHYD Hose Routing Boom 24 FT Boom NEW Item Part no QTY DescriptionHose #6-6FJX-6MJ-76LG Tilt RED Lift Hose #4-4FJX-4MJ-76LG Swivel GRN LiftHose #4-4FJX-4MJ-76LG Swivel G/W Lift Hose #6-6FJX-6MJ-76LG Tilt R/W LiftHYD Hose Routing Boom 24 FT Boom NEW Hose Routing This page Intentional Left Blank HYD Hose Routing Boom 30 FT Boom HOSE, #4-4MJ-4FJX-115LG-GRN TIE-SWIVEL Lift SECT’N HOSE, #4-4MJ-4FJX-115LG-YEL TIE-DOOR Lift SECT’NHOSE, #4-4MJ-4FJX-115LG-YEL/W TIE-DOOR Lift SECT’N HOSE, #4-4MJ-4FJX-115LG-GRN/W Swivel Lift SECT’NHYD Hose Routing Boom 30 FT Boom NEW Hose #4-4FJX-4MJ-115LG Swivel GRN Lift Hose #4-4FJX-4MJ-115LG Door YLW LiftHose #4-4FJX-4MJ-115LG Door Y/W Lift Hose #4-4FJX-4MJ-115LG Swivel G/W LiftHYD Hose Routing Boom 30 FT Boom NEW Hose Routing This page Intentional Left Blank HYD Hose Routing Swing CYL 24-30 FT Boom 6FJX 6MJ 16 LG W/ Green Platic TIEHYD KIT Hose Routing COIL, 12VDC W/DUAL 8-32NF Studs HYD Lock Valve Solenoid ASY PN 02972208 OLD StyleSeal KIT, for Solenoid Valve CARTRIDGE, Solenoid ValveHYD Lock Valve Solenoid ASY PN 02972208A NEW Style Heat Exchange FAN HYD OIL Cooler PNHeat Exchange Core This page Intentional Left Blank HYD Tank ASY PN Temperature Sensor Cleanout Cover WeldmentRING, Cleanout Seal GAUGE, Sight & TemperatureJoystick ASY P/N This page Intentional Left Blank Pump ASY Servo Controlled PN 02978986 Part Housing Subassy GASKET, HousingGASKET,CONTROL Housing HousingPump ASY Servo Controlled PN 02978986 Part Ring .087 DIA X .644INSIDE Ring MoldedPLUG, Subassy Seal Pump ShaftCable Clamp PUMP-TANK-VALVE Cover PNPump Cover ASY This page Intentional Left Blank Valve ASY W-FITTINGS PN Inlet SECTION, Seal KIT VALVE, HYD LS 6-SECTIONCAP KIT, ECH Stroke Limiter PCWiring Harness 02984734 Alamo Industrial To the OWNER/OPERATOR/DEALER Manual P/N 02981992P