American Standard 4801 SERIES Install Pop-Updrain, 3 4 3 1 2 M - D, Valve Installation, Service

Models: 7890 SERIES 7831 SERIES 7830 SERIES 4801 SERIES 4800 SERIES 4802 SERIES

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SPOUT OR BASE ASSEMBLY (continued)

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SPOUT OR BASE ASSEMBLY (continued)

 

 

 

Insert BASE or SPOUT shank through

RUBBER

 

 

 

 

 

 

center hole of SINK, making sure

GASKET

 

 

 

RUBBER GASKET is properly positioned.

 

 

 

 

Assemble RUBBER WASHER,

 

 

 

 

 

 

 

 

RETAINER, and LOCKNUT onto

 

 

 

 

threads of SPOUT from underside

 

 

 

 

of SINK.

 

 

 

 

 

 

 

 

Insert LIFT ROD through SPOUT (or

 

 

 

 

 

 

 

 

BASE) and slot of RETAINER.

SINK

 

 

 

Align SPOUT and tighten LOCKNUT.

 

 

 

 

 

SPOUT

RUBBER WASHER

RETAINER

Push SCREW into TEE and tighten SCREW onto SHANK to secure SPOUT connection.

Place WASHERS inside COUPLING NUTS and connect HOSE to each valve outlet. Tighten COUPLING NUTS.

Connect HOT water supply to the left VALVE and the COLD water to the right VALVE using sealant and appropriate connectors and coupling nuts.

SHANK

VALVE INSTALLATION O-RING

DRAIN ASSEMBLY TEE

(Model 4802 only) O-RING

4 INSTALL POP-UP DRAIN SCREW

Be sure slot in BRASS WASHER is

positioned to the rear as shown.

5 TEST INSTALLED FAUCET LOCKNUT

Refer to separate "Instruction Sheet" for assembly of handles.

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VALVE INSTALLATION

 

 

 

 

 

 

 

 

 

 

 

 

 

Insert VALVE BODY through hole from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

underside of SINK. Thread of VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

BODY should extend at least 5/16 inch

 

 

 

 

 

 

 

 

 

 

 

 

 

above SINK top. If necessary, adjust

5/16''

 

 

 

 

 

 

 

 

 

LOCKNUT.

MIN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Place RUBBER RING into ESCUTCHEON

 

 

 

 

 

 

 

 

 

 

 

 

 

and screw ESCUTCHEON onto VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

BODY until snug against internal stop.

 

 

 

 

 

 

 

 

 

 

 

 

 

Set VALVE BODIES so that their outlets

 

 

 

 

 

 

 

 

 

 

 

 

 

are facing toward center of SINK.

 

 

 

 

 

 

 

 

 

 

 

 

 

Tighten LOCKNUT using wrench supplied

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with faucet.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Before connecting TEE make certain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

that O-RINGS are properly seated on

 

 

 

 

 

 

 

 

 

 

 

 

 

stepped SHANK and SCREW.

 

 

 

 

 

 

 

 

 

 

ESCUTCHEON

RUBBER

RING

LEDGE

RUBBER

WASHER

BRASS

WASHER

LOCKNUT

VALVE

BODY

3

DRAIN ASSEMBLY

(Model 4802 only)

Apply a bead of PUTTY around underside of DRAIN PLUG flange. Insert DRAIN PLUG into SINK drain hole.

Hold DRAIN PLUG to prevent turning and assemble GASKET, WASHER, and LOCKNUT, from underneath sink.

Insert threaded end of TAILPIECE into lower end of DRAIN PLUG. Connect other end to trap.

FLANGE

PUTTY

SINK

DRAIN

PLUG

RUBBER

GASKET

WASHER

LOCKNUT

TAIL

PIECE

4 INSTALL POP-UP DRAIN

Push TAILPIECE down into TRAP (threaded end up).

Thread LOCKNUT, WASHER and GASKET onto DRAIN BODY.

Apply a bead of PUTTY to underside of FLANGE.

STOPPER

FLANGE

SINK

PUTTY

Position EXTENSION ROD onto POP-UP ROD and tighten THUMBSCREW.

Remove one end of CLIP from PIVOT ROD by squeezing ends together while sliding.

Insert PIVOT ROD into second or third hole in EXTENSION and reassemble CLIP. (EXTENSION may need to be bent.)

Adjust STOPPER height by repositioning EXTENSION and tightening THUMBSCREW.

Feed DRAIN BODY up through SINK

 

and thread FLANGE fully onto BODY.

 

Tighten LOCKNUT firmly, keeping the

LOCKNUT

PIVOT ROD pointed towards the back

 

of the SINK.

 

Drop STOPPER into DRAIN BODY.

 

Pull TAILPIECE up and thread tightly

 

into DRAIN BODY.

 

GASKET

POP-UP ROD

 

WASHER

THUMBSCREW

 

 

 

CLIP

EXTENSION

 

ROD

 

PIVOT

EXTENSION

 

ROD

 

ROD

 

 

 

TAILPIECE

DRAIN

 

BODY

CLIP

 

TRAP

TAILPIECE

PIVOT

TRAP

ROD

 

 

 

5 TEST INSTALLED FAUCET

Remove AERATOR.

With handle in OFF position, turn on water supplies and check all connections for leaks.

Operate both handles to flush water lines thoroughly. Check spout mounting and hose connections for leaks.

Operate LIFT ROD and check DRAIN for leaks.

Turn handles into OFF position and replace AERATOR.

6 SERVICE

STOP

WASHER

If spout drips, operate handles several times from OFF to ON position. Do not force - handles turn only 90°.

To change direction of handle rotation, proceed as follows:

6 SERVICE Turn valve to OFF position.

Manual background Remove INSERT and HANDLE SCREW.

Manual background Slip HANDLE with ADAPTER off.

Manual background Remove SPRING CLIP.

Manual background Lift STOP WASHER, turn 90° and replace.

Manual background Replace SPRING CLIP.

Manual background Replace ADAPTER, HANDLE, SCREW, and INSERT.

SPRING

CLIP

Plastic SCREEN in CARTRIDGE may accumulate dirt causing reduced water flow. To clean, first turn off hot and cold water supplies, then:

Remove INSERT and HANDLE SCREW. Slip HANDLE with ADAPTER off. Unscrew CARTRIDGE with wrench. Thoroughly rinse plastic SCREEN at base of CARTRIDGE.

CARTRIDGE

AERATOR may accumulate dirt causing distorted and reduced water flow. Remove AERATOR and rinse clean.

HOTLINE FOR HELP

For toll-free information and answers to your questions, call:

1 (800) 223-0068

Replace CARTRIDGE until flange is tight against valve body.

Turn valves OFF.

Replace ADAPTER, HANDLE, SCREW, and INSERT.

SCREEN

Weekdays 8:00 a.m. to 7:00 p.m. Eastern Time Saturdays 8:00 a.m. to 4:00 p.m. Eastern Time

P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A m e r i c a n S t a n d a r d I n c . © A m e r i c a n S t a n d a r d I n c . 1 9 9 9

3 4 3 1 2 M - D

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American Standard 4801 SERIES Install Pop-Updrain, 3 4 3 1 2 M - D, SPOUT OR BASE ASSEMBLY continued, Valve Installation