TABLE OF CONTENTS

PAGE

 

ROUGH-IN DIMENSIONS

2

FOREWORD

2

FEATURES

3,4

Water Temperature Control

3

High Limit Switch (E.C.O.)

4

Dishwashing Machine Requirement

4

Circulating Pump

5

INSTALLATION INSTRUCTIONS

4-12

Required Ability

6

Insulation Blankets

6

Locating The Heater

5

Clearances

5

Hard Water

6

Air Requirements

6

Mechanical Exhausting of Room Air

6

Unconfined Space

6

Confined Space

6

Chemical Vapor Corrosion

6

Venting

6

Vent Pipe Termination

6-10

Installation Requirements for the

 

Commonwealth of Massachusetts

7

Direct Venting

10

Direct Vent Terminal Installation (Sidewall)

10

Installation Sequence

10

Vertical Vent Terminal Installation

11

Installation Sequence

11

Installation of Vent System

12

Vent Pipe Preparation

12

Control and Switches

13

Blower Prover Switch

13

Blocked Outlet Prover Switch

13

Blocked Inlet Prover Switch

13

Low Gas Pressure Switch

13

On/Off Switch

13

Hot Surface Igniter

13

GAS PIPING

13

Connection of Gas Pipe

14

Purging

15

Gas Meter Size - City Gases Only

15

Gas Pressure Regulation

15

PAGE

 

Gas Valves

15

SYSTEM CONNECTIONS

15

Thermometers

15

Relief Valve

15

Water Line Connections

15

Heater Wiring

16

USING THE ELECTRONIC CONTROLLER

17

Overview

17

Operating States

17

Adjusting the Operating Set Point

18

Changing the Display Units

19

Fault and Warning Conditions

19

Access to the Current Fault or Warning

19

Viewing the Fault History

20

PRIOR TO START-UP

20

Required Ability

20

OPERATING INSTRUCTIONS

21

Adjustment Procedure (Initial Start-Up) 120 and 150 Models

21

Adjustment Procedure (Initial Start-Up) 199 and 250 Models

21

Cathodic Protection

22

Precautions

22

GENERAL INFORMATION

22

Power Burner

22

High Limit

22

High Altitude Installations

22

MAINTENANCE

22

General

22

Maintenance Schedule

22

Flushing

26

Draining

26

Sediment Removal

26

Lime Scale Removal

26

Anode Inspection and Replacement

26,27

Drain Valve and Access Panels

27

Relief Valve

27

Circulating Pump

27

Vent System

27

INSTALLATION DIAGRAMS

28-32

Manifold Kits

33

CHECKLIST AND SERVICE INFORMATION

34

TROUBLE-SHOOTING

34,35

LIMITED WARRANTY

36

FEATURES

IMPORTANT

IT IS REQUIRED THAT A QUALIFIED SERVICE TECHNICIAN PERFORM THE INITIAL FIRING OF THE HEATER. AT THIS TIME THE USER SHOULD NOT HESITATE TO ASK THE TECHNICIAN ANY QUESTIONS WHICH HE MAY HAVE IN REGARD TO THE OPERATION AND MAINTENANCE OF THE UNIT.

A CHECKLIST AND SERVICE INFORMATION section are included at the rear of this manual. By using this checklist the user may be able to make minor operational adjustments and save himself unnecessary service calls. However, the user should not attempt repairs which are not listed in this section.

WATER TEMPERATURE CONTROL

DANGER

THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE. HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALD BURNS RESULTING IN SERIOUS PERSONAL INJURY AND/OR DEATH. THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON’S AGE AND THE TIME OF THE EXPOSURE. THE SLOWER RESPONSE TIME OF CHILDREN, AGED OR DISABLED PERSONS INCREASES THE HAZARDS TO THEM. NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP, OR TO DRAW THEIR OWN BATH WATER. NEVER LEAVE A CHILD OR DISABLED PERSON UNATTENDED IN A BATHTUB OR SHOWER.

THE WATER HEATER SHOULD BE LOCATED IN AN AREA WHERE THE GENERAL PUBLIC DOES NOT HAVE ACCESS TO SET TEMPERATURES.

The water temperature is controlled using the Temperature Control Button on the Display at the front of the unit (See Figure 1). This control utilizes two temperature probes to determine the tank temperature. The primary temperature probe is located at the top of the tank and the other is near the water inlet.

The temperature may be adjusted from 90°F/32°C to 180°F/82°C. The thermostat was adjusted to 120°F/49°C before the heater was shipped from the factory. It is recommended that lower water temperature be used to avoid the risk of scalding. It is further recommended, in all cases, that the water

3

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American Water Heater AHCG3/HCG3100T250, AHCG3/HCG360T120 warranty Table of Contents, Features

AHCG3/HCG3100T250, AHCG3/HCG360T120 specifications

The American Water Heater AHCG3/HCG360T120 and AHCG3/HCG3100T250 are innovative models designed to meet the diverse needs of residential and commercial water heating. These state-of-the-art water heaters provide exceptional performance, efficiency, and reliability, making them ideal choices for consumers seeking long-lasting solutions for their hot water needs.

Both models are equipped with a robust design and advanced technology, ensuring effective operation and streamlining maintenance. The AHCG3/HCG360T120 has a capacity of 60 gallons, making it suitable for larger households or commercial applications, while the AHCG3/HCG3100T250 has a higher capacity of 100 gallons, providing ample hot water for multiple simultaneous uses.

One of the standout features of these water heaters is their high energy efficiency. Both models are designed to reduce energy consumption, translating to lower utility bills. The units are equipped with environmentally friendly insulation, which minimizes heat loss and maintains the temperature of the stored water longer. This construction not only conserves energy but also ensures consistent hot water delivery.

Innovative heating technology is another characteristic that sets the AHCG3/HCG series apart. These water heaters employ a combination of reliable heating elements and advanced electronics to provide precise temperature control. This technology ensures that users have access to hot water whenever they need it without significant waiting periods.

The American Water Heater AHCG series also emphasizes ease of use and installation. Each unit features user-friendly controls that allow for easy adjustment of temperatures and settings. The compact design ensures they fit comfortably in various spaces, making installation seamless in basements, utility rooms, or garages.

Durability and reliability are key aspects of these water heaters. Made with high-quality materials, they are designed to withstand the rigors of daily use while adhering to strict industry standards. Their robust construction minimizes the risk of leaks and ensures a long operational lifespan.

In summary, the American Water Heater AHCG3/HCG360T120 and AHCG3/HCG3100T250 models combine advanced technology, energy efficiency, and durability. These features make them excellent investments for anyone seeking a dependable hot water solution for their home or business, providing peace of mind and a reliable supply of hot water.