DANGER. Before using an adapter as illustrated, be certain that the center screw of the outlet plate is grounded. The green-colored rigid ear or lug extending from the adapter must be connected to a properly grounded outlet - make certain it is grounded. If necessary, replace the original outlet cover plate screw with a longer screw that will secure the adapter ear or lug to the outlet cover plate and make ground connection to grounded outlet.

NOTE: USE OF AN ADAPTER IS NOT ALLOWED IN CANADA. IF A GROUNDING TYPE RECEPTACLE IS NOT AVAILABLE, DO NOT USE THIS APPLIANCE UNTIL THE PROPER OUTLET IS INSTALLED BY A QUALIFIED ELECTRICIAN.

21.NOTE: SIDE TERMINAL TO BE USED IN POSITIVE CLAMP ONLY! For instructions for NEGATIVE clamp attachment

refer to section 18f or 18g.

Storage position

Extended position

Will not get lost. Always ready to use.

Note: Pressure, when handle is squeezed,

 

holds adapter firm. Will not slip back.

Thrust on terminal

Note: Clamp is released and spring tension holds adapter firm.

22.LENGTH OF CHARGE

a.Test the battery for state of charge. Do not charge if it is over 75% charged or the battery is determined to be defective.

b.Set beginning amps charge rate for size of battery and state of charge per charts

c.Charge for length of time per charge,

d.Discontinue charge when the specific gravity of electrolyte reaches 1.260 or above. A temperature compensating hydrometer should be used for this reading. Discontinue charge if the battery begins to gas excessively or if the temperature of the electrolyte reaches approximately 125°F. Do not overcharge batteries. Overcharging results in excessive water loss and eventual damage to the battery.

BATTERY SIZE TABLE

CHARGE RATE Vs. MINUTES CHARGE

BATTERY SIZE

SMALL

 

MEDIUM

LARGE

 

 

 

 

 

 

 

 

 

Ampere Hours

40

60

 

 

80+

 

 

 

 

 

 

 

 

 

Reserve Capacity

60

90

 

 

100+

 

 

 

 

 

 

 

 

 

Cold Cranking Amps

275

350

 

 

400+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATE OF CHARGE TABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

STATE OF CHARGE

 

75%

 

50%

25%

 

DEAD

 

 

 

 

 

 

 

 

 

Specific Gravity

 

1.225

 

1.185

1.140

 

1.110

 

 

 

 

 

 

 

 

 

Open Circuit Voltage 6V

 

6.2

 

6.05

5.95

 

5.9

Open Circuit Voltage 12V

 

12.4

 

12.1

11.9

 

11.8

Open Circuit Voltage 24V

 

24.8

 

24.2

23.8

 

23.6

 

 

 

 

 

 

 

 

 

BATTERY SIZE

%CHARGE

 

 

 

0-25%

SMALL

25-50%

 

50-75%

 

 

 

0-25%

MEDIUM

25-50%

 

50-75%

 

0-25%

LARGE

25-50%

 

50-75%

 

 

A

M

P E R E S

MINUTES

15 30 45 60 75 90

45

30

30

25

25

20

30

20

20

15

15

10

15

10

10

10

5

5

70

50

45

40

35

30

45

30

25

20

20

20

25

15

15

10

10

10

90

55

55

50

45

45

60

40

35

30

30

30

30

20

20

15

15

15

ASSEMBLY INSTRUCTIONS

Attach the handle to the charger using the four screws provided. Attach the front leg to the base with the four hex head screws provided. To attach wheels and axle to the base, tap one axle nut onto the axle with a hammer, slide one wheel onto the axle. Push the axle through the base, place wheel on opposite side. Tap axle nut onto the axle with a hammer.

OPERATING INSTRUCTIONS

CAUTION - This battery charger must be fully assembled before operating. Failure to do so may result in risk of injury.

 

 

 

12V CRANK ASSIST

12V

 

24V

18V

 

 

 

6V

 

 

 

 

12V

 

 

 

 

HI

 

 

 

 

LO

 

 

 

 

HI

 

4

H

L H

LO

L 2

 

I

O I

 

O

2

2

3

VOLTS/AMPS CHARGE

USE OF INSTRUMENT PANEL: The MINUTES CHARGE timer has an OFF position, a CONTINUOUS CHARGE position

and a timed charge range from 0 to 90 minutes.

a. OFF - Always make sure the timer is in the OFF position before connecting or

disconnecting the clamps from the battery. The charger will not charge with the timer in this position.

b. CONTINUOUS CHARGE - This position is used for slow charging or parallel charging and will not turn the charger off. Do not use this position for fast charging.

c. 0 to 90 MINUTES TIMED CHARGE - The timer will automatically turn the charger off at the end of the pre-set charging time. Turn the timer past 20 before setting the desired time.

d. VOLTS/AMPS CHARGE SWITCHES - These switches are used to regulate the output voltage and current of the battery charger.

BATTERY VOLTAGE

INITIAL CHARGE RATE SETTING

 

AMPS CHARGE

VOLTS CHARGE

6

LO

6V

12

LO

12V

18

LO

18V

24

LO

24V

4

Page 4
Image 4
Associated Equipment 6002B important safety instructions Length of Charge, Charge for length of time per charge