Manuals / Brands / Household Appliance / Boiler / Baxi Potterton / Household Appliance / Boiler

Baxi Potterton Performa 24 Eco HE 13.0 Servicing the Boiler

1 56

Download 56 pages, 5.64 Mb

13.0 Servicing the Boiler

35

© Baxi Heating UK Ltd 2009

13 .1 Annual Servicing

1. For reasons of safety and economy, it is

recommended that the boiler is serviced annually.

Servicing must be performed by a competent person.

2. After servicing, complete the relevant Service Interval

Record section of the Benchmark Commissioning

Checklist at the rear of this publication.

3. Ensure that the boiler is cool.

4. Ensure that both the gas and electrical supplies to

the boiler are isolated.

5. Slacken the screws securing the facia panel. Lift the

outercase panel so that its securing tabs are clear of the

facia. Remove the panel (Fig. 53).

6. Remove the screws securing the inner door panel. Lift

the panel slightly to disengage it from the studs on top

of the case (Fig. 54).

7. Note the positions of the three wires on the fan

motor and remove them. Remove the sensing tube

from the fan spigot (Fig. 55).

8. Slacken the screws on the fan spigot outlet pipe

clamp. Ease the clamp to the left over the pipe.

9. Remove the four screws securing the combustion

box door and remove the door (Fig. 54).

Fan Wires Fan

Sensing

Tube

Case Front Panel

Ease Outlet Pipe Clamp

To The Left

Fig. 53

Facia Panel Securing

Screws

Fig. 54

Fig. 55

Inner Door

Panel

Combustion

Box Door

Contents

Main 2 Natural Gas Building Regulations and the Benchmark Commissioning Checklist Contents ISO 9001 FM 00866 Installer Notification Guidelines Legislation Codes of Practice, most recent version should be used IMPORTANT - Installation, Commissioning, Service & Repair Safe Manual Handling 1.1 Description 1.2 Contents of Pack 1.0 Introduction 2.0 General Layout 2.1 Layout 3.0 Appliance Operation 3.1 Central Heating Mode (Fig. 2) 3.2 Domestic Hot Water Mode (Fig. 3) 4.0 Technical Data Pump - Available Head 5.0 Dimensions and Fixings Dimensions 6.1 Information 6.2 Central Heating Circuit 6.3 Bypass 1. The boiler is fitted with an automatic integral bypass. 6.4 System Control 12 6.5 System Filling and Pressurising 6.6 Expansion Vessel (Central Heating only) 6.7 Safety Pressure Relief Valve (Fig. 6) 6.8 Domestic Hot Water Circuit (Fig. 7) 6.9 Showers 6.10 Hard Water Areas 14 7.1 Location 7.2 Clearances (Figs. 8 & 9) 7.3 Ventilation of Compartments 7.4 Gas Supply 7.5 Electrical Supply 16 7.6 Condensate Drain Termination to an internal soil and vent pipe External termination via internal discharge branch e.g sink waste - downstream External termination to a drain or gully External termination to a purpose made soak-away Page 18 Horizontal Flues This bend is equivalent to 1 metre Total equivalent length (up to 3m) = A+B+C+2x90Bends B AC This bend is equivalent to 1 metre 8.1 Horizontal Flue Systems The total equivalent length for this example is = 6.5 metres. Y B A C 20 8.3 Flue Accessories 8.4 Flue Duct Adaptor 8.5 Air duct adaptor 22 8.6 For Roof Terminals 8.7 Flue Dimensions 8.8 Flue Trim 8.9 Terminal Guard (Fig. 14) 9.1 Plume Displacement Kit (Fig. 14b) 24 X Y 9.2 Determining Permissible Lengths 50mm 30mm 9.3 General Fitting Notes 26 9.3 General Fitting Notes (cont.) 30mm 70 10.1 Initial Preparation 10.2 Flushing 10.3 Preparing The Boiler 28 10.4 Fitting The Boiler 10.5 Fitting the Safety Pressure Relief Discharge Pipe (Fig. 33) 10.6 Condensate Drain (see section 7.6) 10.7 Fitting The Flue 30 10.7 Fitting the Flue (Cont) 10.8 Making The Electrical Connections 10.9 Preliminary Electrical Checks 11.0 Commissioning the Boiler 32 11.1 Commissioning the Boiler 11.0 Commissioning the Boiler 11.2 Checking the Burner Pressure 12.0 Completion 34 12.1 Completion 13.0 Servicing the Boiler 13 .1 Annual Servicing 13.0 Servicing the Boiler 36 13.1 Annual Servicing (Cont) 14.1 Fan (Figs. 62 & 63) 14.2 Pressure Switch (Fig. 61) 38 14.3 Heat Exchanger (Fig. 64) 14.4 Burner (Fig. 65) 14.5 Injectors (Fig. 66) 14.6 Electrodes (Fig. 66) 13.8 14.7 Insulation (Fig. 67) 40 14.8 Gas Valve (Fig. 68) 14.9 Temperature Sensor (Fig. 69) 14.10 Safety Thermostat (Fig. 69) 14.11 Pump - Head Only (Fig. 71) 14.12 Pump - Complete (Fig. 73) 14.13 Automatic Air Vent (Fig. 73) 42 14.14 Pressure Gauge (Figs. 74 & 75) 14.15 Expansion Vessel (Fig. 76) 14.16 Condensate Trap (Fig. 77) 14.17 Pressure Relief Valve (Fig. 78) 14.18 P.C.B. (Fig. 80) 14.19 Selector Switch (Fig. 80) 44 14.20 Plate Heat Exchanger (Fig. 67) 14.21 Diverter Valve Assembly (Figs. 82 & 83) 14.21 Diverter Valve Assembly (Cont) 14.22 Flow Regulator (Figs. 85 & 86) 46 14.23 Secondary Heat Exchanger (Fig. 87) 14.24 Flue Overheat Thermostat (Fig. 88) 15.0 Illustrated Wiring Diagram Control PCB br - brown bk - black b - blue r - red y - yellow g/y- green / yellow w - white gr - grey Page Page Fault Finding Solutions Sections A to F A B F D C G Fault Finding Solutions Sections G to L H K I A B E C D 18.0 Short Parts List GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS ALL SYSTEMS CENTRAL HEATING MODE COMBINATION BOILERS ONLY SERVICE RECORD Service Provider SERVICE 1 SERVICE 3 SERVICE 5