Page 2 6104 BCF3 R02
Table of Contents

Before you begin .....................................................................................................................................2-4

To the Owner .......................................................................................................................................................3
Agency approvals ................................................................................................................................................3
Hazard Defi nitions ...............................................................................................................................................3
Specifi cations ......................................................................................................................................................3
Owner’s Responsibility ........................................................................................................................................4
Professional Installer/Service Agency Responsibility ..........................................................................................4

Pre-installation checklist......................................................................................................................4-6

Combustion air supply .........................................................................................................................................5
Clearances .........................................................................................................................................................5
Fuel supply .........................................................................................................................................................5
Nozzle pressure ..................................................................................................................................................5
Vent system .........................................................................................................................................................5
Electrical supply ..................................................................................................................................................5
Verify burner components ...................................................................................................................................5
Verify fi ring rate ...................................................................................................................................................6
Verify air tube ......................................................................................................................................................6

Mount the burner .....................................................................................................................................7-9

Mount fl anges on air tubes ..................................................................................................................................7
Mount air tube to burner ......................................................................................................................................7
Install Nozzle .......................................................................................................................................................7
Check Electrodes ................................................................................................................................................7
Install Nozzle Line Assembly ...............................................................................................................................7
Set Dimension Z ..................................................................................................................................................8
Insert Burner ........................................................................................................................................................8
Fuel Unit By-pass Plug ........................................................................................................................................8
Oil Supply/Return Lines .......................................................................................................................................8
Burner Fuel Flow .................................................................................................................................................9
Wire the burner .............................................................................................................................................9
Prepare the burner for start-up .....................................................................................................10-11
Start-up checklist ............................................................................................................................................... 11
Z Dimension ......................................................................................................................................................11
Initial head position ............................................................................................................................................11
Initial air settings ................................................................................................................................................11
Set appliance limit controls ................................................................................................................................11
Prepare the fuel unit for air venting ...................................................................................................................11

Start the burner .........................................................................................................................................12

Starting the burner and venting air ...................................................................................................................12
Resetting from restricted lockout .......................................................................................................................12
Disable function .................................................................................................................................................12
CAD Cell resistance check ................................................................................................................................12
Set air adjusting plate ........................................................................................................................................12

Maintenance and Service ..................................................................................................13

Annual Service ..................................................................................................................................................13
Monthly maintenance ........................................................................................................................................14

Replacement Parts...................................................................................................................................15

Warranty ...................................................................................................................................Back Cover