R

16” VARIABLE SPEED SCROLL SAW

INSTRUCTION MANUAL

Catalog Number BT4000

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-54-HOW-TO (544-6986)

IF YOU SHOULD EXPERIENCE A PROBLEM

WITH YOUR BLACK & DECKER PURCHASE,

CALL 1-800-54-HOW-TO (1-800-544-6986).

IN MOST CASES, A BLACK & DECKER REPRESENTATIVE

CAN RESOLVE YOUR PROBLEM OVER THE PHONE.

IF YOU HAVE A SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL

TO THE SUCCESS OF BLACK & DECKER'S QUALITY

IMPROVEMENT PROGRAM.

KEY INFORMATION YOU SHOULD KNOW:

For best performance, secure saw to work bench or stand with clamps or mounting hardware. Secure work bench or stand to floor.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y

PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE

INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

Catalog No. BT4000 Form No. 398178-00 (JUL00-1) Copyright © 2000 Black & Decker Printed in Taiwan

WARNING: For your own safety read instruction manual before operating tool.

Grounding Instructions

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify plug provided—if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.

Repair or replace damaged or worn cords immediately.

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Figure A. The tool has a grounding plug that looks like the plug illustrated in Figure A. A temporary adapter, which looks the adapter illustrated in Figures B and C, may be used to connect this plug to a 2-pole receptacle as shown in Figure B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.

 

GROUNDED

 

 

A

OUTLET

B

C

 

BOX

 

GROUNDING

 

 

 

 

 

 

Minimum Gage for Cord Sets

 

 

Volts

 

 

Total Length of Cord in Feet

 

120V

 

0-25

26-50

51-100

101-150

 

240V

 

0-50

51-100

101-200

201-300

 

Ampere Rating

 

 

 

 

More

 

Not more

American Wire Gage

 

 

Than

 

Than

 

 

 

 

 

0

-

6

18

16

16

14

 

6

-

10

18

16

14

12

 

10

-

12

16

16

14

12

 

12

-

16

14

12

Not Recommended

 

 

 

 

 

 

 

 

 

WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

DON’T OVERREACH. Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest per- formance. Follow instructions for changing accessories.

DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like.

REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.

USE RECOMMENDED ACCESSORIES. Consult the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.

NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function–check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

ADDITIONAL SAFETY RULES FOR SCROLL SAWS

MATERIAL HOLD-DOWNmust be properly set according to these instructions and remain in position during use.

NEVER reach under the table when operating or make any adjustments when it is running.

SECURE saw to work bench or stand with clamps or mounting hardware. Secure work bench or stand to floor.

DO NOT use the upper arm as a lifting point.

MAKE SURE blade tension is properly adjusted.

AVOID awkward hand positions where a sudden slip could cause a hand to move into a saw blade or cutting tool. DO NOT PLACE FINGERS OR HANDS IN PATH OF THE SAW BLADE.

WHEN REMOVING short workpieces, or cleaning up around the table, be sure the saw is in the OFF position and blade has stopped moving.

NEVER turn the saw ON before clearing the table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the operation planned.

CHECK for proper blade size and type.

DO NOT attempt to saw stock that does not have a flat surface, unless a suitable support is used.

HOLD material firmly against table and feed into blade teeth at a moderate speed.

TURN OFF motor if the material resists being backed out of an uncompleted cut. Use appropriate speed for applications.

MAKE “relief” cuts before cutting long curves.

USE a dust mask and safety glasses when sawing.

KEEP GUARDS in place and working order.

MAKE SURE your fingers do not contact the terminals of the power cord when installing or removing the plug to or from the line power source.

NEVER overfeed or force work into the blade.

WARNING: Do not allow familiarity (gained from frequent use of your saw) to replace following safety rules. Always remember that a careless fraction of a second is sufficient to inflict severe injury.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other repro- ductive harm. Some examples of these chemicals are:

lead from lead-based paints,

crystalline silica from bricks and cement and other masonry products, and

arsenic and chromium from chemically-treated lumber. (CCA)

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

1

2

 

 

Top Thumbscrew

 

Vis à oreilles supérieure

 

Tornillo de mariposa superior

Mounting Hole

Table Insert

Orifice de montage

Plaquette amovible du

Perforación para montaje

plateau

 

Mesa amovible

 

MEANS

GROUNDING PIN

ADAPTER-(NOT APPLICABLE IN CANADA)

 

WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

Important Safety Instructions

KEEP GUARDS IN PLACE and in working order.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys

and adjusting wrenches are removed from tool before turning it on.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.

DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet

locations, or expose them to rain. Keep work area well lighted.

KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.

MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter

keys.

DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was

designed.

USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition.

When using and extension cord, be sure to use one heavy enough to carry the current your

product will draw. An undersized cord will cause a drop in line voltage resulting in loss of

power and overheating. The following table shows the correct size to use depending on

cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The

smaller the gage number, the heavier the cord.

OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension

cords intended for use outdoors and so marked.

Blade Tension Lever

 

Levier de réglage de

3

tension de la lame

Palanca de tensión de

 

la sierra

 

4

 

Thumbscrews Vis à oreilles Tornillos de

mariposa

Bottom Thumbscrew Vis à oreilles inférieure

Tornillo de mariposa

inferior

Pad Lock Slot

5Orifice pour

cadenas

Ranura de bloqueo

de la placa

Switch

Interrupteur

Interruptor

Material Hold Down / Guard

Blade Storage Tray

Dispositif de fixation du matériau

Sujetador del material

Bac de rangement des lames

 

Bandeja de almacenamiento de sierras

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Black & Decker 398178-00, BT4000 important safety instructions Grounding Instructions, Important Safety Instructions

BT4000, 398178-00 specifications

The Black & Decker 398178-00 BT4000 is a versatile and powerful tool that has garnered a reputation for its reliability and performance in various applications. Designed for professionals and DIY enthusiasts alike, the BT4000 stands out with its innovative features and robust construction.

One of the critical characteristics of the BT4000 is its powerful motor, which delivers consistent performance across a range of tasks. The tool is equipped with a high-torque motor that provides ample power for drilling, driving, and even light demolition tasks. This makes it suitable for a variety of projects, from home renovations to professional construction work.

The BT4000 also boasts a variable speed control feature, allowing users to adjust the speed according to their specific needs. The ability to change the speed increases precision when handling different materials, whether it be wood, metal, or plastic. This level of control is essential for achieving optimal performance and results in any task.

Another notable feature of the BT4000 is its ergonomic design. The tool is engineered to provide comfort during extended use. With a lightweight build and a well-balanced structure, it minimizes fatigue, making it easier for users to maneuver and operate over long periods. The comfort grip handle further enhances usability, providing a secure hold and reducing vibration during operation.

In terms of durability, the BT4000 is built to last. High-quality materials and robust construction ensure that it can withstand the rigors of everyday use. This durability is complemented by built-in safety features that help protect users during operation. The overload protection system, for instance, prevents the motor from overheating, ensuring longevity and reliable performance.

The Black & Decker 398178-00 BT4000 also features a quick-change chuck, allowing users to switch between drill bits and accessories seamlessly. This feature increases efficiency, saving time and effort in the middle of projects.

Overall, the BT4000 from Black & Decker is a powerful and practical tool designed for versatility, comfort, and durability. Its innovative technologies and user-friendly features make it an excellent choice for those looking to tackle a wide range of tasks with ease and precision. Whether for professional use or for personal projects, the BT4000 is built to deliver reliable performance every time.